الوصف
EP-CTU3200 Planetary Track Drive Gearbox
Brevini CTU3200 Compatible Replacement | EVER POWER
ال EP-CTU3200 by EVER POWER delivers 32,000 Nm output torque in a compact 2-to-3-stage sealed planetary housing, engineered as a cost-effective, form-fit replacement for the Brevini riduttori CTU3200. Designed for mid-to-large tracked construction and earthmoving equipment, this unit combines wide ratio coverage with all-terrain sealing to minimise unplanned downtime.
نظرة عامة على المنتج
Primary markets: 18-25 t hydraulic excavators, crawler-mounted pipe layers, tracked soil stabilisers and large tunnelling machines. The EP-CTU3200 features an extended ratio range of 25:1 to 120:1 achieved through a configurable 2-or-3-stage arrangement, allowing a single part number to serve machines with significantly different travel speed requirements without any housing change.
المعايير الفنية
| المعلمة | قيمة |
|---|---|
| نموذج | EP-CTU3200 |
| يستبدل | Brevini riduttori CTU3200 |
| أقصى عزم دوران ناتج | 32,000 Nm |
| مراحل التروس | 2 – 3 |
| نطاق النسبة | 25:1 – 120:1 |
| أقصى سرعة إدخال | 2,800 rpm |
| كفاءة | ≥ 96% (لكل مرحلة) |
| ردود فعل عنيفة | <= 10 arcmin |
| مواد بناء التغليف | حديد مطاوع GGG50 |
| تشحيم | Synthetic ISO VG 220 (bath, factory filled) |
| فئة الحماية | IP68 |
| درجة حرارة التشغيل | من -30 درجة مئوية إلى +85 درجة مئوية |
| الوزن التقريبي | ~88 kg |
| Brake | Spring multi-disc / hydraulic release (standard) |
مبدأ العمل
In 3-stage configuration, the first two stages use a standard 3-planet arrangement for high input speed tolerance; the final stage upgrades to a 4-planet carrier for enhanced torque capacity at the output. This hybrid arrangement allows the EP-CTU3200 to handle both the high-speed continuous travel phase and the high-torque low-speed pushing phase of excavator track operation without thermal de-rating.
ال floating sun gear shaft design automatically centres the load distribution across all planet gears, compensating for minor shaft misalignment caused by track chain tension deflection and chassis flexion during operation.
المزايا الأساسية
| ▲ 2-or-3-Stage Flexibility One part number covers 25:1-120:1 ratio range – simplifies procurement and spares stocking. |
▲ Floating Sun Gear Self-equalises planet load distribution, extending tooth life under chassis deflection loads. |
| ▲ 4-Planet Output Stage Higher tooth contact count reduces root stress, supporting rated torque at extreme duty cycle. |
▲ -30 degC Cold Start Arctic-grade synthetic oil and cold-rated FKM seals ensure clean cold-morning engagement. |
| ▲ Direct Brevini CTU3200 Replacement Same flange pattern, spline spec and brake port locations – swap in place with no machine modification. |
|
تكنولوجيا الهياكل والمواد
All gear blanks are precision-forged from فولاذ 17CrNiMo6 المُقسّى سطحيًا, vacuum degassed for superior core impact toughness. Post-carburising case depth is controlled to 0.9-1.2 mm; tooth flanks are profile-ground to ISO/DIN accuracy class 5. The output flange is machined with a T-slot register face for accurate sprocket centering without adjustment shims. O-ring face seals use HNBR compound for resistance to biodegradable hydraulic fluids increasingly specified on European and Japanese job sites.
سيناريوهات التطبيق النموذجية
| صناعة | Machine Type | Key Requirement |
|---|---|---|
| بناء | 20 t excavator | High-cycle travel; 3-stage for fast tramming speed on road. |
| Tunnelling | Crawler-mounted shotcrete robot | Slow precise positioning in confined tunnel bores; high torque for gradients. |
| Pipeline | Tracked pipelayer (side-boom crane) | Smooth slow-speed travel alongside open trench with heavy suspended pipe. |
| Agriculture | Large tracked harvester chassis | Wide ratio range handles both field travel speed and headland turning torque. |
دليل الاختيار
- Drawbar Pull (kN) – Required traction force on worst-case gradient x safety factor (1.3 minimum).
- عدد المراحل – Choose 2-stage for max travel speed; 3-stage for maximum torque at given motor size.
- Motor Shaft Interface – Splined (DIN 5480) or keyed shaft; confirm bore diameter.
- Brake Release Pressure – 20-40 bar available hydraulic pressure to release spring brake.
- Biodegradable Oil Requirement – Specify HNBR seals if bio-hydraulic fluid is used on site.
Contact our application team for a ratio and torque selection report.
Brevini CTU3200 vs. EVER POWER EP-CTU3200
تنصل: EVER POWER references the Brevini riduttori CTU3200 model number solely to help customers identify a compatible replacement. We do not manufacture or imply affiliation with Brevini. No intellectual property of Brevini is reproduced. Our replacement unit is an independently designed product that is dimensionally and functionally compatible.
| وجه | Brevini CTU3200 | EVER POWER EP-CTU3200 |
|---|---|---|
| سعر | European OEM premium | Cost-competitive (significant saving) |
| مهلة | 8-16 weeks | 3-5 weeks |
| Stage Flexibility | Fixed stage count per model | 2-or-3-stage on same flange platform |
| Cold Start Rating | Standard | -30 degC Arctic option available |
| OEM/ODM | Not available | Custom drawings accepted |
EVER POWER supplies matched hydraulic travel motors for a complete track drive unit. Ask us about motor pairing.
شهادات الجودة والالتزام بالخدمة
- ISO 9001:2015 – Full batch traceability from steel melt to finished unit.
- علامة CE – EU Machinery Directive 2006/42/EC.
- ضمان لمدة 18 شهرًا from dispatch.
- Dimensional drawing archive maintained for 10 years per unit serial number.
Read more at إيفر باور - نبذة عنا.
دراسات حالة – ملاحظات ميدانية للمهندسين
| دولة | طلب | تعليق |
|---|---|---|
| النرويج | 20 t excavator fleet for fjord-side infrastructure project | “Cold-start at -28 degC with no sluggishness. The floating sun design clearly handles the rocky terrain chassis flex we experience.” – Site Manager, Bergen contractor. |
| South Korea | Tunnelling crawler robot for subway expansion | “Slow-speed precision was critical for our robotic lining installation. EP-CTU3200 delivered consistent low-speed control throughout the 14-month project.” – Mechanical Lead, Seoul. |
| Argentina | Large tracked soybean harvester chassis replacement | “Six units replaced in one off-season. Cost saving allowed us to order two spare sets for inventory. Delivery was faster than any European supplier could offer.” – Procurement Manager, Rosario. |
الأسئلة الشائعة
Q: Can I switch between 2-stage and 3-stage in the field?
A: Stage count is set at factory. Specify your required ratio range at order and we will configure correctly. Mixed-stage sets are available for fleets needing different travel speeds.
Q: Are HNBR seals an additional cost option?
A: HNBR seals are available at minimal additional cost. Please specify “bio-hydraulic oil service” at order.
تعاون مع إيفر باور
EVER POWER serves machine builders and maintenance fleets on six continents. Explore our planetary drive replacement range أو get a quote today. يزور planetary-gear-box.top.
