Beschreibung
EP-RPR3320 Planetary Gearbox
EVER POWER 3-Stage 55,000 Nm Planetary Gearbox for Ultra-Heavy Industrial Drives
Der EP-RPR3320 is one of EVER POWER’s highest-torque RPR series units, delivering 55.000 Nm with a ratio range extending to 220:1 from a 3-stage planetary housing. Replacing the Brevini riduttori RPR3320, this unit serves the most demanding segment of heavy process engineering ?? cement mill main drives, large ship thrusters, heavy ore processing equipment, large industrial centrifuge drives and ultra-heavy agitator systems.
Technische Parameter
| Parameter | Wert |
|---|---|
| Modell | EP-RPR3320 |
| Ersetzt | Brevini riduttori RPR3320 |
| Maximales Drehmoment | 55.000 Nm |
| Ausrüstungsstufen | 3 |
| Verhältnisbereich | 30:1 – 220:1 |
| Maximale Eingangsgeschwindigkeit | 2,200 rpm |
| Schutzklasse | IP67 |
| Ungefähres Gewicht | ~135 kg |
Funktionsprinzip
Three stages of large-module planetary gearing cascade torque multiplication to the output. The double-wall housing construction ?? an inner structural ring plus outer seal housing ?? provides maximum rigidity against the gear separation forces generated at 55,000 Nm, preventing the housing bore distortion that can occur in single-wall designs and lead to ring gear fretting. The output shaft is a forged hollow quill shaft accepting direct coupling to large hollow-bore driven machines.
Kernvorteile
|
◼ 55,000 Nm Class Torque
One of the highest torque ratings in the RPR series. |
◼ VAR Steel Throughout All Stages
Full VAR build ?? not just output stage ?? maximum fatigue life at every gear contact. |
|
◼ Double-Wall Housing
Prevents bore distortion under 55,000 Nm continuous loading. |
◼ Hollow Quill Shaft Output
Direct coupling to large hollow-bore driven shafts without separate coupling. |
|
◼ Direct RPR3320 Replacement
Matching flange dimensions. |
Struktur- und Werkstofftechnologie
Alle Ausrüstungsstufen verwenden 18CrNiMo7-6 VAR steel throughout ?? not just the output stage. Carburising depth is 1.1-1.5 mm across all stages; tooth profiles are ground to ISO 1328 class 5. The double-wall housing is cast from GGG70 nodular iron and stress-relieved before final machining. Output shaft bearing is a large-bore spherical roller bearing pair for self-aligning load support on large hollow quill shaft installations.
Typische Anwendungsszenarien
| Industrie | Anwendung | Hauptanforderung |
|---|---|---|
| Zement | Cement ball mill main drive | 55,000 Nm sustained over 8,000 hours/year ?? requires VAR steel for fatigue life. |
| Marine | Large Azimuth thruster drive | 220:1 ratio provides slow reliable thrust direction change. |
| Bergbau | Large ore SAG mill drive | Double-wall housing prevents bore distortion under continuous high-torque loading. |
| Chemische | Ultra-heavy agitator, polymer reactor | Hollow quill shaft allows direct drive coupling to agitator shaft. |
Auswahlhilfe
- Erforderliches Drehmoment (Nm) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- Übersetzungsverhältnis ?? Motor speed (rpm) divided by required output speed (rpm).
- Tastverhältnis ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Motorschnittstelle ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Umfeld ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team für eine kostenlose Überprüfung der Anwendungsgröße.
Brevini RPR3320 vs. EVER POWER EP-RPR3320
Wichtiger Hinweis: EVER POWER references the Brevini riduttori RPR3320 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3320 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspekt | Brevini RPR3320 | EVER POWER EP-RPR3320 |
|---|---|---|
| Preis | Very high OEM rate | Competitive on large-unit basis |
| Lieferzeit | 12-20 weeks | 5-8 weeks |
| Steel Grade | Standard in stages 1-2 | VAR throughout all stages |
| Housing | Single wall | Double wall anti-distortion |
| Garantie | 12 Monate | 18 Monate |
EVER POWER liefert auch aufeinander abgestimmte Elektro- und Hydraulikmotoren für komplette Antriebssystempakete. Erkundigen Sie sich nach der Motorpaarung.
Qualitätszertifizierungen und Serviceverpflichtung
- ISO 9001:2015 zertifizierte Fertigung und Qualitätsmanagement.
- CE-Kennzeichnung Entspricht der EU-Maschinenrichtlinie 2006/42/EG.
- 18 Monate Garantie from shipment date on all EP-RPR3320 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Mehr dazu erfahren Sie unter EVER POWER Über uns.
Fallstudien? Ingenieur-Feldnotizen
| Land | Anwendung | Rückmeldung |
|---|---|---|
| Turkey | Cement ball mill main drive, large plant | “55,000 Nm sustained duty with 8,000+ annual operating hours. After 2 years ?? no detectable gear wear at the scheduled inspection. VAR steel is clearly worth the investment.” ?? Plant Director, Ankara. |
| Denmark | Large Azimuth thruster, offshore supply vessel | “220:1 ratio for our thruster direction change mechanism. The hollow quill shaft made coupling to our azimuth ring gear straightforward.” ?? Lead Engineer, Copenhagen. |
| Chile | SAG mill drive, large copper mine | “Double-wall housing was the deciding factor after our previous single-wall unit developed housing bore fretting at 18,000 hours. EP-RPR3320 has now exceeded 20,000 hours without bore distortion.” ?? Mine Engineer, Calama. |
Häufig gestellte Fragen
Q: What is the maximum rated input power?
A: At the standard 2,200 rpm input and 55,000 Nm output, the maximum rated input power is approximately 180 kW continuous. Higher power variants are available for specific applications ?? contact our engineering team.
Q: Can the hollow quill shaft be replaced with a solid output shaft?
A: Yes. A solid output shaft variant is available at the same lead time. Specify at order.
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