Descripción
EP-EC2155 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2155 Compatible Replacement | EVER POWER
El EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
El EP-EC2155 reemplaza al Brevini riduttori EC2155 ?? a 2-stage compact planetary gearbox delivering approximately 16,150 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
Parámetros técnicos
| Parámetro | Valor |
|---|---|
| Modelo | EP-EC2155 |
| Reemplaza | Brevini riduttori EC2155 |
| Par de salida | 16,150 Nm |
| Etapas de engranajes | 2 |
| Rango de relación | 8:1 – 40:1 |
| Velocidad máxima de entrada | 5,000 rpm |
| Eficiencia | >= 96% |
| Clase de protección | IP65 |
| Peso aproximado | ~162 kg |
Principio de funcionamiento
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
Ventajas principales
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
Estructura y tecnología de materiales
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
Escenarios de aplicación típicos
| Industria | Solicitud | Beneficio clave |
|---|---|---|
| Offshore | Deck crane main drive | High torque for offshore crane main hoist and travel drives. |
| Paper | Large web tension drive | Precise torque for winding tension control on wide paper webs. |
| Minería | Large scraper conveyor | High starting torque for fully-loaded scraper chain conveyor. |
| Energy | Hydroelectric gate drive | Reliable slow-speed drive for large penstock gate actuation. |
Guía de selección
- Par de salida requerido (Nm) ?? Confirmar el valor máximo y continuo con factor de seguridad (1,3-2,0 típico).
- Relación de transmisión Velocidad del motor (rpm) / velocidad de salida requerida (rpm).
- Recuento de etapas ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- Interfaz del motor Tipo de brida (SAE/ISO métrica), diámetro del eje y chaveta.
- Entorno operativo Clase IP, temperatura ambiente, orientación de montaje.
Contacta con nuestros ingenieros. para una revisión gratuita del tamaño de la aplicación.
Brevini EC2155 vs. EVER POWER EP-EC2155
Aviso: EVER POWER references Brevini riduttori EC2155 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2155 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspecto | Brevini EC2155 | EVER POWER EP-EC2155 |
|---|---|---|
| Precio | Fabricante de equipos originales europeo de primera calidad | ¿Competitivo? Ahorro típico de 30-45% |
| Plazo de entrega | De 6 a 16 semanas dependiendo del tamaño. | 2-6 semanas |
| Etapas de engranajes | 2 | 2 |
| Garantía | 12 meses estándar | 18 meses estándar |
| Personalización | Limitado | Se aceptan diseños OEM/ODM. |
EVER POWER también suministra motores eléctricos e hidráulicos compatibles para paquetes completos de sistemas de accionamiento. Consultar sobre el emparejamiento de motores.
Certificaciones de calidad y compromiso de servicio
- ISO 9001:2015 Fabricación certificada y gestión de calidad.
- Marcado CE ¿Cumple con la Directiva de Maquinaria de la UE 2006/42/CE?
- Garantía de 18 meses from shipment date covering all EP-EC2155 manufacturing defects.
- Respuesta técnica en 48 horas para problemas en campo.
- Disponemos de kits de juntas y piezas de desgaste para su envío inmediato.
Obtenga más información en EVER POWER Acerca de nosotros.
Estudios de caso ?? Notas de campo del ingeniero
| País | Solicitud | Comentarios de los clientes |
|---|---|---|
| USA | Wind turbine yaw drive replacement, wind farm | “18-month warranty accepted by our turbine OEM. Zero failures across 12 units in first year.” ?? O&M Manager, Texas. |
| Germany | Large belt conveyor overland drive, mine | “Efficiency match with original spec confirmed on our test bench. Lead time was half of OEM.” ?? Technical Director, Cologne. |
| Chile | Vertical roller mill drive, cement plant | “Energy saving versus our previous inefficient gearbox was measurable on the monthly electricity bill.” ?? Plant Manager, Antofagasta. |
Preguntas frecuentes
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
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