توضیحات
EP-EC2010 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2010 Compatible Replacement | EVER POWER
The EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
The EP-EC2010 replaces the Brevini riduttori EC2010 ?? a 2-stage compact planetary gearbox delivering approximately 380 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
پارامترهای فنی
| پارامتر | ارزش |
|---|---|
| مدل | EP-EC2010 |
| جایگزینها | Brevini riduttori EC2010 |
| Output Torque | 380 Nm |
| مراحل دنده | 2 |
| محدوده نسبت | 8:1 – 40:1 |
| حداکثر سرعت ورودی | 5,000 rpm |
| کارایی | >= 96% |
| کلاس حفاظت | IP65 |
| وزن تقریبی | ~4 kg |
اصل کار
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
مزایای اصلی
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
فناوری سازه و مواد
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
سناریوهای کاربردی معمول
| صنعت | کاربرد | مزیت کلیدی |
|---|---|---|
| Automation | Servo indexing drive | Low backlash and compact housing for precise servo positioning. |
| Robotics | Joint rotation axis | Minimum weight and inertia for fast robotic arm dynamics. |
| Medical | Patient table adjustment | Smooth quiet operation for patient comfort. |
| Electronics | PCB handling conveyor | Precise step-and-repeat indexing for SMT assembly. |
راهنمای انتخاب
- گشتاور خروجی مورد نیاز (نیوتن متر) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- نسبت دنده ?? Motor speed (rpm) / required output speed (rpm).
- تعداد مرحله ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- رابط موتور ?? Flange type (SAE/ISO metric), shaft diameter and key.
- محیط عملیاتی ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC2010 vs. EVER POWER EP-EC2010
Notice: EVER POWER references Brevini riduttori EC2010 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2010 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| جنبه | Brevini EC2010 | EVER POWER EP-EC2010 |
|---|---|---|
| قیمت | OEM European premium | Competitive ?? 30-45% saving typical |
| زمان سرب | 6-16 weeks depending on size | 2-6 weeks |
| مراحل دنده | 2 | 2 |
| گارانتی | استاندارد ۱۲ ماهه | استاندارد ۱۸ ماهه |
| سفارشیسازی | Limited | نقشه های OEM/ODM پذیرفته شده است |
EVER POWER همچنین تأمین میکند matched electric and hydraulic motors برای بستههای کامل سیستم محرکه. Enquire about motor pairing.
گواهینامههای کیفیت و تعهد به خدمات
- ایزو ۹۰۰۱:۲۰۱۵ certified manufacturing and quality management.
- نشان CE ?? EU Machinery Directive 2006/42/EC compliant.
- گارانتی ۱۸ ماهه from shipment date covering all EP-EC2010 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at قدرت ابدی درباره ما.
Case Studies ?? Engineer Field Notes
| کشور | کاربرد | بازخورد مشتری |
|---|---|---|
| Japan | Servo precision drive, electronics OEM | “Perfect fit confirmed in all 24 units. EVER POWER provided full inspection reports within 24 hours.” ?? Engineering Lead, Tokyo. |
| Germany | Robotic joint drive, automation system builder | “Drop-in replacement with no re-commissioning. 18-month warranty accepted by our quality team.” ?? Design Engineer, Munich. |
| USA | Medical table positioning drive, hospital equipment OEM | “FDA documentation supplied promptly. Zero failures across 8 units in 12 months.” ?? Quality Manager, Boston. |
سوالات متداول
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
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