توضیحات
EP-EC3250 3-Stage Compact Planetary Gearbox
Brevini Riduttori EC3250 Compatible Replacement | EVER POWER
The EC3-series extends the compact housing concept to three stages, providing reduction ratios up to 150:1 in a housing diameter typically 12-18% smaller than an equivalent ET3-series unit. It is ideal for compact industrial drives, small tracked equipment, tight-envelope hoists, narrow conveyor drives and space-constrained machine tool axes where the 3-stage ratio range is needed but the machine frame cannot accommodate a full-size 3-stage housing.
The EP-EC3250 replaces the Brevini riduttori EC3250 ?? a 3-stage compact planetary gearbox delivering approximately 56,000 Nm output torque, ratio range 15:1 – 150:1, and IP rating IP65.
پارامترهای فنی
| پارامتر | ارزش |
|---|---|
| مدل | EP-EC3250 |
| جایگزینها | Brevini riduttori EC3250 |
| Output Torque | 56,000 Nm |
| مراحل دنده | 3 |
| محدوده نسبت | 15:1 – 150:1 |
| حداکثر سرعت ورودی | 4,000 rpm |
| کارایی | >= 94% |
| کلاس حفاظت | IP65 |
| وزن تقریبی | ~382 kg |
اصل کار
Three stages are nested coaxially in a reduced-diameter housing. The inter-stage floating sun shaft self-aligns between stages, eliminating any bending moment that would otherwise distort the sun gear teeth under offset loading in the compact housing. A precision output flange register ?? machined to 0.015 mm TIR ?? ensures accurate sprocket and coupling mounting without eccentricity in the narrower housing.
مزایای اصلی
|
► 12-18% Smaller OD vs ET3
Same ratio range in a narrower housing ?? fits more machine designs. |
► Floating Sun Shaft
Eliminates bending moment in compact inter-stage bore. |
|
► 0.015 mm Output Register TIR
Precise sprocket mounting without eccentricity. |
► Up to 150:1 Ratio
3-stage compact covers full reduction range for tight spaces. |
|
► Direct EC3-Series Replacement
Identical flange dimensions as Brevini original. |
فناوری سازه و مواد
Housing is cast from چدن داکتیل GGG50 and bore-ground to minimise material thickness in ring gear zones. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. Sealed-for-life angular contact bearings on input and output shafts eliminate external lube points in compact installations. External paint is two-coat industrial epoxy, 400h salt spray.
سناریوهای کاربردی معمول
| صنعت | کاربرد | مزیت کلیدی |
|---|---|---|
| سیمان | Cement mill main drive | Extreme torque for continuous ball mill grinding operations. |
| معدنکاری | Large excavator travel drive | High torque for large tracked mining excavator travel. |
| دریایی | Ship thruster drive | Reliable drive for large Azimuth propulsion thruster units. |
| فولاد | Primary rolling mill main drive | Extreme torque for primary slab and bloom rolling. |
راهنمای انتخاب
- گشتاور خروجی مورد نیاز (نیوتن متر) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- نسبت دنده ?? Motor speed (rpm) / required output speed (rpm).
- تعداد مرحله ?? 3-stage (3-stage compact) provides ratio 15:1 – 150:1.
- رابط موتور ?? Flange type (SAE/ISO metric), shaft diameter and key.
- محیط عملیاتی ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC3250 vs. EVER POWER EP-EC3250
Notice: EVER POWER references Brevini riduttori EC3250 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC3250 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| جنبه | Brevini EC3250 | EVER POWER EP-EC3250 |
|---|---|---|
| قیمت | OEM European premium | Competitive ?? 30-45% saving typical |
| زمان سرب | 6-16 weeks depending on size | 2-6 weeks |
| مراحل دنده | 3 | 3 |
| گارانتی | استاندارد ۱۲ ماهه | استاندارد ۱۸ ماهه |
| سفارشیسازی | محدود | نقشه های OEM/ODM پذیرفته شده است |
EVER POWER همچنین تأمین میکند matched electric and hydraulic motors برای بستههای کامل سیستم محرکه. Enquire about motor pairing.
گواهینامههای کیفیت و تعهد به خدمات
- ایزو ۹۰۰۱:۲۰۱۵ certified manufacturing and quality management.
- نشان CE ?? EU Machinery Directive 2006/42/EC compliant.
- گارانتی ۱۸ ماهه from shipment date covering all EP-EC3250 manufacturing defects.
- پاسخگویی فنی ۴۸ ساعته برای مشکلات میدانی.
- Seal kits and wear parts stocked for rapid dispatch.
اطلاعات بیشتر در قدرت ابدی درباره ما.
Case Studies ?? Engineer Field Notes
| کشور | کاربرد | بازخورد مشتری |
|---|---|---|
| امارات متحده عربی | Cement mill main drive, large plant | “Extreme torque requirement met. CE documentation accepted by our local regulator without question.” ?? Plant Director, Abu Dhabi. |
| استرالیا | Large mining excavator travel drive, iron ore mine | “Class-leading torque handled the hardest magnetite bench conditions without overload.” ?? Equipment Director, Pilbara. |
| هلند | Ship thruster drive, heavy offshore vessel | “EVER POWER delivered on a very tight shipyard schedule. The gearbox was dimensionally exact.” ?? Marine Engineer, Rotterdam. |
سوالات متداول
Q: What is the advantage of the EC3 over the EC2 in the same size class?
A: The EC3 provides up to 150:1 ratio versus 40:1 for the EC2. Choose EC2 when speed is more important; EC3 when higher reduction is needed in the same compact housing.
Q: Are sealed-for-life bearings standard?
A: Yes on input and output shafts. No external lubrication points on these bearings. Internal gear oil still requires periodic change as per standard schedule.
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