توضیحات
EP-EC4040 4-Stage Compact High-Ratio Planetary Gearbox
Brevini Riduttori EC4040 Compatible Replacement | EVER POWER
The EC4-series delivers 4-stage ratio coverage up to 400:1 in EVER POWER’s most compact RPM-series housing ?? targeting applications where both extreme ratio and minimum housing size are simultaneously required. It serves compact winch drives, small tracked machine travel drives, micro-positioning systems, compact industrial hoist units and tight-envelope high-reduction drives that cannot accommodate full-size 4-stage housing dimensions.
The EP-EC4040 replaces the Brevini riduttori EC4040 ?? a 4-stage compact planetary gearbox delivering approximately ۶۰۰۰ نیوتن متر output torque, ratio range 30:1 – 400:1, and IP rating IP65.
پارامترهای فنی
| پارامتر | ارزش |
|---|---|
| مدل | EP-EC4040 |
| جایگزینها | Brevini riduttori EC4040 |
| Output Torque | ۶۰۰۰ نیوتن متر |
| مراحل دنده | 4 |
| محدوده نسبت | 30:1 – 400:1 |
| حداکثر سرعت ورودی | 3,000 rpm |
| کارایی | >= 92% |
| کلاس حفاظت | IP65 |
| وزن تقریبی | ~41 kg |
اصل کار
Four planetary stages are packed coaxially in the compact housing using thin-wall ring gear sections and optimised planet-to-ring gear clearance. The output shaft features a large-diameter bore option allowing a hollow-through shaft configuration ?? enabling the EC4 to be mounted directly on a drive shaft or screw without a separate shaft-to-shaft coupling, which is especially valuable in very compact installations.
مزایای اصلی
|
★ Up to 400:1 Compact
4-stage reduction in smallest available housing diameter. |
★ Hollow Through-Shaft Option
Mount directly on drive screw or shaft ?? eliminates coupling. |
|
★ Thin-Wall Ring Construction
Maximum torque density in minimum radial space. |
★ Compact High-Ratio
Replaces tandem gearbox arrangements in space-constrained machines. |
|
★ Direct EC4-Series Replacement
Same mounting pattern as original Brevini unit. |
فناوری سازه و مواد
Thin-wall ring gear sections are machined from 42CrMo4 through-hardened steel for maximum stiffness in the reduced wall thickness. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The hollow through-shaft option uses a precision-ground bore to H6 tolerance for interference or clearance fit on the drive shaft. Seals are فلورولاستومر FKM for synthetic oil.
سناریوهای کاربردی معمول
| صنعت | کاربرد | مزیت کلیدی |
|---|---|---|
| Printing | Web tension control | Smooth torque delivery for consistent web tension across full roll. |
| بسته بندی | Heavy-duty case packer | Reliable drive for high-throughput secondary packaging. |
| Material Handling | Small accumulation conveyor | High-cycle stop-start without thermal overload. |
| Industrial | Light conveyor head pulley | Compact inline drive for narrow-belt conveyor systems. |
راهنمای انتخاب
- گشتاور خروجی مورد نیاز (نیوتن متر) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- نسبت دنده ?? Motor speed (rpm) / required output speed (rpm).
- تعداد مرحله ?? 4-stage (4-stage compact) provides ratio 30:1 – 400:1.
- رابط موتور ?? Flange type (SAE/ISO metric), shaft diameter and key.
- محیط عملیاتی ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC4040 vs. EVER POWER EP-EC4040
Notice: EVER POWER references Brevini riduttori EC4040 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC4040 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| جنبه | Brevini EC4040 | EVER POWER EP-EC4040 |
|---|---|---|
| قیمت | OEM European premium | Competitive ?? 30-45% saving typical |
| زمان سرب | 6-16 weeks depending on size | 2-6 weeks |
| مراحل دنده | 4 | 4 |
| گارانتی | استاندارد ۱۲ ماهه | استاندارد ۱۸ ماهه |
| سفارشیسازی | Limited | نقشه های OEM/ODM پذیرفته شده است |
EVER POWER همچنین تأمین میکند matched electric and hydraulic motors برای بستههای کامل سیستم محرکه. Enquire about motor pairing.
گواهینامههای کیفیت و تعهد به خدمات
- ایزو ۹۰۰۱:۲۰۱۵ certified manufacturing and quality management.
- نشان CE ?? EU Machinery Directive 2006/42/EC compliant.
- گارانتی ۱۸ ماهه from shipment date covering all EP-EC4040 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at قدرت ابدی درباره ما.
Case Studies ?? Engineer Field Notes
| کشور | کاربرد | بازخورد مشتری |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| کره جنوبی | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brazil | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
سوالات متداول
Q: What applications benefit most from the hollow through-shaft option?
A: Ball screw drives, spindle through-feeds and cable management channels that must pass through the gearbox centre benefit most. The hollow bore eliminates the need for a separate coupling.
Q: Is the EC4 available with a brake flange?
A: Yes. An input-side spring-applied brake interface boss is available for compact hoisting and winching applications.
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