توضیحات
EP-PWD3150 Heavy-Duty Planetary Winch Drive Gearbox
Brevini PWD3150 Compatible Replacement | EVER POWER
When continuous-duty offshore or heavy-construction winching demands absolute reliability, the EP-PWD3150 delivers. Engineered by EVER POWER as a form-and-function replacement for the Brevini riduttori PWD3150, this unit provides 31,500 Nm output torque with exceptional fatigue life and sealed performance in hostile environments.
بررسی اجمالی محصول
Primary industries: offshore oil and gas, subsea construction vessels, harbour cranes, heavy forestry machines and large industrial hoists. The EP-PWD3150 uses a fully floating ring-gear design that automatically compensates for minor misalignments between the motor and drum, extending service life in high-vibration environments. The unit ships fully oil-filled and tested, with brake-integrated models pre-set for commissioning under two hours.
پارامترهای فنی
| پارامتر | ارزش |
|---|---|
| مدل | EP-PWD3150 |
| جایگزینها | Brevini riduttori PWD3150 |
| حداکثر گشتاور خروجی | 31,500 Nm |
| مراحل دنده | 3 |
| محدوده نسبت | 25:1 – 150:1 |
| حداکثر سرعت ورودی | 1,200 rpm |
| کارایی | >= 96% (در هر مرحله) |
| واکنش شدید | <= 8 دقیقه قوسی |
| جنس بدنه | Ductile Iron GGG50 + surface epoxy coat |
| روانکاری | ISO VG 220 synthetic (factory filled) |
| کلاس حفاظت | IP66 (IP68 optional) |
| دمای عملیاتی | -30 degC to +85 degC |
| وزن تقریبی | ~120 kg |
| Brake Option | Spring-applied wet multi-disc / dry disc / none |
اصل کار
The EP-PWD3150 utilises a three-stage compound planetary arrangement. Input from the hydraulic motor rotates the first-stage sun gear; the planet carrier of stage 1 becomes the sun gear shaft of stage 2, and similarly for stage 3. This cascading arrangement achieves very high reduction ratios (up to 150:1) in a single coaxial housing. An optional failsafe spring brake located between input and stage 1 holds the load automatically on power loss.
مزایای اصلی
| ▲ 3-Stage Compound Design Up to 150:1 ratio in one unit – no tandem coupling required. |
▲ Floating Ring Gear Self-compensates for motor/drum misalignment, reducing bearing stress. |
| ▲ IP66 Sealed Withstands high-pressure washdowns and wave splash. |
▲ Pre-Tested Delivery Each unit is pressure-tested and run-in before shipment. |
| ▲ 30-50% Cost Saving vs OEM Comparable technical specification at significantly lower total cost of ownership. |
|
فناوری سازه و مواد
Housing sections are machined from چدن داکتیل GGG50, coated in two-component epoxy primer to resist salt spray to ISO 12944-C5M. All gears are made from فولاد سخت شونده سطحی 17CrNiMo6, carburised to 0.8-1.2 mm case depth, then ground to DIN 5 quality. Each planet journal runs on spherical roller bearings to accommodate shock-load spikes up to 2.5x rated torque.
سناریوهای کاربردی معمول
| صنعت | کاربرد | یادداشتهای سناریو |
|---|---|---|
| Offshore O&G | Drill floor drawworks assist winch | Compact form fits moon-pool crane; IP66 withstands sea spray daily. |
| Harbour | Gantry crane trolley drive | High-cycle fatigue life ensures minimal planned maintenance intervals. |
| جنگلداری | Yarder winch main drum drive | Handles sudden shock loads; floating ring gear protects bearings. |
| معدنکاری | Underground rope hoist | Wet brake meets underground safety regulations for personnel cages. |
راهنمای انتخاب
- Peak Torque (Nm) – Include dynamic factor (1.5-2.5 for shock loads).
- Duty Cycle – Continuous, intermittent (S3/S4) or standby.
- رابط موتور – Displacement (cc/rev), max pressure (bar), flange type.
- رابط خروجی – Drum bore diameter, spline specification (DIN/AGMA).
- ناحیه خوردگی – C3, C4 or C5M per ISO 12944.
Contact our application engineers for a no-obligation selection report.
Brevini PWD3150 vs. EVER POWER EP-PWD3150
سلب مسئولیت: EVER POWER references Brevini riduttori PWD3150 for cross-reference identification only. Our EP-PWD3150 is an original EVER POWER design. No Brevini trademarks or engineering drawings are reproduced.
| جنبه | Brevini PWD3150 | EVER POWER EP-PWD3150 |
|---|---|---|
| قیمت | OEM premium tier | Competitive aftermarket rate |
| Delivery | 10-18 weeks typical | 3-6 weeks (stock models faster) |
| Mounting | Original specification | Direct replacement fit |
| Brake Options | محدوده استاندارد | Wet / dry / none – fully configurable |
| سفارشیسازی | Minimal | نقشه های OEM/ODM پذیرفته شده است |
EVER POWER also provides matched hydraulic and electric motors for a complete drop-in drive assembly.
گواهینامههای کیفیت و تعهد به خدمات
- ایزو ۹۰۰۱:۲۰۱۵ – Full production traceability.
- نشان CE – Compliant with EU Machinery Directive 2006/42/EC.
- گارانتی ۱۸ ماهه from dispatch date.
- Global logistics; DDP and DAP Incoterms available.
Read our full company profile at قدرت ابدی درباره ما.
مطالعات موردی - یادداشتهای میدانی مهندس
| کشور | کاربرد | بازخورد |
|---|---|---|
| نروژ | Offshore supply vessel stern winch, 3 units | “Operating at -28 degC in the Barents Sea with no oil leaks after 14 months.” – Chief Engineer, Bergen. |
| کانادا | Logging yarder main drum replacement | “Shock loads are brutal in clear-cut operations. EP-PWD3150 handled them without a single failure in the first season.” – Fleet Manager, British Columbia. |
| South Africa | Gold mine cage hoist upgrade | “EVER POWER supplied full compliance documentation for our safety regulator within 5 days.” – Project Manager, Johannesburg. |
سوالات متداول
Q: What is the maximum rope pull this gearbox supports?
A: With a 200 mm drum radius, rated output torque of 31,500 Nm equates to approximately 157 kN line pull on the first layer.
Q: What oil change interval is recommended?
A: With synthetic ISO VG 220, first change at 500 hours, then every 2,000 hours or annually, whichever comes first.
با EVER POWER همکاری کنید
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