विवरण
EP-EC2030 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2030 Compatible Replacement | EVER POWER
The EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
The EP-EC2030 replaces the Brevini riduttori EC2030 ?? a 2-stage compact planetary gearbox delivering approximately 1,330 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
तकनीकी मापदंड
| पैरामीटर | कीमत |
|---|---|
| नमूना | EP-EC2030 |
| के स्थान पर | Brevini riduttori EC2030 |
| आउटपुट टॉर्क | 1,330 Nm |
| गियर चरण | 2 |
| अनुपात सीमा | 8:1 – 40:1 |
| अधिकतम इनपुट गति | 5,000 rpm |
| क्षमता | >= 96% |
| संरक्षण वर्ग | आईपी65 |
| अनुमानित व़जन | ~13 kg |
काम के सिद्धांत
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
मुख्य लाभ
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
संरचना और सामग्री प्रौद्योगिकी
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
विशिष्ट अनुप्रयोग परिदृश्य
| उद्योग | आवेदन | मुख्य लाभ |
|---|---|---|
| Food | Portioning conveyor drive | IP65 sealing for food-grade wash-down compliance. |
| पैकेजिंग | Carton erector drive | Reliable high-cycle servo drive for carton forming. |
| वस्त्र | Yarn winding tension drive | Precise speed regulation for consistent winding tension. |
| स्वचालन | Guided vehicle wheel drive | Compact housing for narrow-profile AGV wheel assemblies. |
चयन मार्गदर्शिका
- आवश्यक आउटपुट टॉर्क (न्यूमीनियम मीटर) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- गियर अनुपात ?? Motor speed (rpm) / required output speed (rpm).
- चरण गणना ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- मोटर इंटरफ़ेस ?? Flange type (SAE/ISO metric), shaft diameter and key.
- परिचालन लागत वातावरण ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC2030 vs. EVER POWER EP-EC2030
Notice: EVER POWER references Brevini riduttori EC2030 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2030 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| पहलू | Brevini EC2030 | EVER POWER EP-EC2030 |
|---|---|---|
| कीमत | OEM European premium | Competitive ?? 30-45% saving typical |
| समय सीमा | 6-16 weeks depending on size | 2-6 weeks |
| गियर चरण | 2 | 2 |
| गारंटी | 12 महीने का मानक | 18 महीने का मानक |
| .Customization | Limited | OEM/ODM ड्राइंग स्वीकार किए जाते हैं |
एवर पावर भी आपूर्ति करता है matched electric and hydraulic motors संपूर्ण ड्राइव सिस्टम पैकेज के लिए। Enquire about motor pairing.
गुणवत्ता प्रमाणन और सेवा प्रतिबद्धता
- आईएसओ 9001:2015 certified manufacturing and quality management.
- सीई चिह्नांकन ?? EU Machinery Directive 2006/42/EC compliant.
- 18 महीने की वारंटी from shipment date covering all EP-EC2030 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at एवर पावर हमारे बारे में.
Case Studies ?? Engineer Field Notes
| देश | आवेदन | ग्राहक प्रतिक्रिया |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| दक्षिण कोरिया | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brazil | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
अक्सर पूछे जाने वाले प्रश्नों
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
एवर पावर के साथ साझेदारी करें
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our full replacement range, explore our capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top.
