विवरण
EP-ED2045 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2045 Compatible Replacement | EVER POWER
The ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
The EP-ED2045 replaces the Brevini riduttori ED2045 ?? a 2-stage inline planetary gearbox delivering approximately 2,640 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
तकनीकी मापदंड
| पैरामीटर | कीमत |
|---|---|
| नमूना | EP-ED2045 |
| के स्थान पर | Brevini riduttori ED2045 |
| आउटपुट टॉर्क | 2,640 Nm |
| गियर चरण | 2 |
| अनुपात सीमा | 10:1 – 50:1 |
| अधिकतम इनपुट गति | 5,000 rpm |
| क्षमता | >= 96% |
| संरक्षण वर्ग | आईपी65 |
| अनुमानित व़जन | लगभग 29 किलोग्राम |
काम के सिद्धांत
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A floating sun gear between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
मुख्य लाभ
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
संरचना और सामग्री प्रौद्योगिकी
Housing cast from जीजीजी50 नमनीय लोहा. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
विशिष्ट अनुप्रयोग परिदृश्य
| उद्योग | आवेदन | मुख्य लाभ |
|---|---|---|
| Machine Tool | Servo turret indexing | Low backlash for repeatable tool position on CNC lathe. |
| पैकेजिंग | Stretch wrapping machine | Consistent film pre-stretch ratio from servo drive. |
| Medical | Surgical robot joint | Minimum backlash and smooth torque for safe patient contact. |
| मुद्रण | Print drum speed control | Precise speed for registration accuracy in multi-colour print. |
चयन मार्गदर्शिका
- आवश्यक आउटपुट टॉर्क (न्यूमीनियम मीटर) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- गियर अनुपात ?? Motor speed (rpm) / required output speed (rpm).
- चरण गणना ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- मोटर इंटरफ़ेस ?? Flange type (SAE/ISO metric), shaft diameter and key.
- परिचालन लागत वातावरण ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini ED2045 vs. EVER POWER EP-ED2045
Notice: EVER POWER references Brevini riduttori ED2045 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2045 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| पहलू | Brevini ED2045 | EVER POWER EP-ED2045 |
|---|---|---|
| कीमत | OEM European premium | Competitive ?? 30-45% saving typical |
| समय सीमा | 6-16 weeks depending on size | 2-6 weeks |
| गियर चरण | 2 | 2 |
| गारंटी | 12 महीने का मानक | 18 महीने का मानक |
| .Customization | Limited | OEM/ODM ड्राइंग स्वीकार किए जाते हैं |
एवर पावर भी आपूर्ति करता है matched electric and hydraulic motors संपूर्ण ड्राइव सिस्टम पैकेज के लिए। Enquire about motor pairing.
गुणवत्ता प्रमाणन और सेवा प्रतिबद्धता
- आईएसओ 9001:2015 certified manufacturing and quality management.
- सीई चिह्नांकन ?? EU Machinery Directive 2006/42/EC compliant.
- 18 महीने की वारंटी from shipment date covering all EP-ED2045 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at एवर पावर हमारे बारे में.
Case Studies ?? Engineer Field Notes
| देश | आवेदन | ग्राहक प्रतिक्रिया |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| दक्षिण कोरिया | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brazil | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
अक्सर पूछे जाने वाले प्रश्नों
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
प्रश्न: तेल बदलने का न्यूनतम अंतराल क्या है?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
एवर पावर के साथ साझेदारी करें
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our full replacement range, explore our capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top.
