Deskripsi
EP-EC2150 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2150 Compatible Replacement | EVER POWER
Itu EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
Itu EP-EC2150 replaces the Brevini riduttori EC2150 ?? a 2-stage compact planetary gearbox delivering approximately 15,200 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
Parameter Teknis
| Parameter | Nilai |
|---|---|
| Model | EP-EC2150 |
| Menggantikan | Brevini riduttori EC2150 |
| Torsi Keluaran | 15,200 Nm |
| Tahapan Perlengkapan | 2 |
| Rentang Rasio | 8:1 – 40:1 |
| Kecepatan Input Maksimum | 5,000 rpm |
| Efisiensi | >= 96% |
| Kelas Perlindungan | IP65 |
| Perkiraan Berat | ~147 kg |
Prinsip Kerja
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
Keunggulan Utama
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
Teknologi Struktur dan Material
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
Skenario Aplikasi Khas
| Industri | Aplikasi | Manfaat Utama |
|---|---|---|
| Wind | Wind turbine yaw/pitch actuator | High torque for reliable blade pitch and nacelle yaw control. |
| Mining | Large belt conveyor drive | High continuous torque for overland conveyor main drives. |
| Steel | Heavy rolling mill auxiliary | Consistent drive for auxiliary roll stands in steel mills. |
| Cement | Vertical roller mill drive | High-efficiency drive for energy-intensive vertical mill. |
Panduan Seleksi
- Torsi Keluaran yang Diperlukan (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Rasio Gigi ?? Motor speed (rpm) / required output speed (rpm).
- Jumlah Tahap ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- Antarmuka Motor ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Operating Environment ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC2150 vs. EVER POWER EP-EC2150
Notice: EVER POWER references Brevini riduttori EC2150 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2150 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini EC2150 | EVER POWER EP-EC2150 |
|---|---|---|
| Harga | OEM European premium | Competitive ?? 30-45% saving typical |
| Waktu Tunggu | 6-16 weeks depending on size | 2-6 weeks |
| Tahapan Perlengkapan | 2 | 2 |
| Jaminan | Standar 12 bulan | Standar 18 bulan |
| Kustomisasi | Limited | Gambar OEM/ODM diterima. |
EVER POWER juga memasok matched electric and hydraulic motors untuk paket sistem penggerak lengkap. Enquire about motor pairing.
Sertifikasi Mutu dan Komitmen Layanan
- ISO 9001:2015 certified manufacturing and quality management.
- Tanda CE ?? EU Machinery Directive 2006/42/EC compliant.
- Garansi 18 bulan from shipment date covering all EP-EC2150 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at KEKUATAN SELAMANYA Tentang Kami.
Case Studies ?? Engineer Field Notes
| Negara | Aplikasi | Umpan Balik Pelanggan |
|---|---|---|
| USA | Wind turbine yaw drive replacement, wind farm | “18-month warranty accepted by our turbine OEM. Zero failures across 12 units in first year.” ?? O&M Manager, Texas. |
| Germany | Large belt conveyor overland drive, mine | “Efficiency match with original spec confirmed on our test bench. Lead time was half of OEM.” ?? Technical Director, Cologne. |
| Chile | Vertical roller mill drive, cement plant | “Energy saving versus our previous inefficient gearbox was measurable on the monthly electricity bill.” ?? Plant Manager, Antofagasta. |
Pertanyaan yang Sering Diajukan
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
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