Deskripsi
EP-SC3003 3-Stage Inline Planetary Gearbox
Brevini Riduttori SC3003 Compatible Replacement | EVER POWER
When a Brevini SC3003 needs replacement, EVER POWER’s EP-SC3003 delivers a dimensionally compatible solution at a fraction of the OEM cost. This 3-stage inline planetary gearbox produces approximately 3,000 Nm output torque from a sealed IP65-rated housing that installs directly into the original machine mounting without modification. Serving cement, mining, chemical, food processing, paper and marine auxiliary drive applications, the EP-SC3003 from EVER POWER offers a cost-effective alternative backed by ISO 9001:2015 quality management and CE certification.
Parameter Teknis
| Parameter | Nilai |
|---|---|
| Model | EP-SC3003 |
| Menggantikan | Brevini riduttori SC3003 |
| Torsi Keluaran (kira-kira) | 3,000 Nm |
| Tahapan Perlengkapan | 3 |
| Rentang Rasio | 20:1 – 200:1 |
| Kecepatan Input Maksimum | 4,000 |
| Efisiensi | >= 94% |
| Kelas Perlindungan | IP65 |
| Perkiraan Berat | ~26 kg |
| Bahan Perumahan | Besi Cor Ulet GGG50 |
| Pelumasan | Sintetis ISO VG 220 (penanaman dengan pemanasan oli, diisi dari pabrik) |
| Suhu Operasional | -25 derajat Celcius hingga +80 derajat Celcius |
| Antarmuka Keluaran | Lubang berongga atau poros padat (sebutkan saat pemesanan) |
Prinsip Kerja
Inside the sealed, oil-bath lubricated housing of the EP-SC303, three cascading planetary stages convert the high-speed, low-torque motor input into a reduced-speed, high-torque output at the driven shaft. A floating sun gear arrangement between stages automatically centres the load distribution across all planet gear contacts, compensating for minor alignment errors between the motor shaft and the driven machine. This self-centering feature extends planet bearing life in long-service installations where perfect alignment cannot always be guaranteed.
Keunggulan Utama
|
► 3,000 Nm Rated Torque
Torsi keluaran penuh yang terukur untuk siklus kerja industri kontinu yang menuntut. |
● 3-stage Efficiency
Efisiensi dan rentang rasio yang seimbang untuk aplikasi yang dibutuhkan. |
|
▲ Brevini SC303 Direct Fit
Dimensi pemasangan identik — terpasang di tempat dudukan mesin asli tanpa modifikasi. |
◆ Oil-Bath Lubrication
Bak oli tertutup rapat cocok untuk semua orientasi pemasangan — horizontal, vertikal, dan terbalik. |
|
◼ 18-Month Warranty
Garansi 18 bulan dari EVER POWER melampaui standar 12 bulan dari sebagian besar pemasok OEM Eropa. |
Teknologi Struktur dan Material
Planet gears use 17CrNiMo6 carburised and profile-ground steel, providing superior fatigue life versus 20CrMnTi at equivalent case depth. Carburising is controlled to 0.8-1.1 mm with a core hardness of 30-38 HRC for impact resistance. The ring gear is 42CrMo4 yang dikeraskan secara menyeluruh and bore-ground after hardening for dimensional stability. The planet carrier is a single-piece forged nodular iron construction, eliminating the flex found in welded split-type carriers. Output shaft seals are double-lip FKM for long life in synthetic oil service.
Skenario Aplikasi Khas
| Industri | Aplikasi | Manfaat Utama |
|---|---|---|
| Marine | Deck crane auxiliary winch | IP66 sealing withstands salt spray and high-pressure wash on open deck. |
| Offshore | Subsea cable tensioner drive | High torque combined with slow output speed for cable laying operations. |
| Wind Energy | Pitch and yaw actuator drive | Reliable output torque for blade pitch and nacelle yaw control. |
| Construction | Tower crane auxiliary travel | High reduction ratio allows slow crane travel from standard motor. |
Panduan Seleksi
- Torsi Keluaran yang Diperlukan (Nm) — Konfirmasikan torsi puncak dan kontinu dengan faktor keamanan 1,3-2,0.
- Rasio Gigi — Motor speed (rpm) / required output speed (rpm). Range: 20:1 – 200:1.
- Jumlah Tahap — 3-stage provides ratio range 20:1 – 200:1. Higher stages = higher ratio and lower efficiency.
- Antarmuka Motor — Tipe flensa (metrik SAE / IEC), diameter poros dan alur pasak.
- Peringkat IP — IP65 is standard. IP67/IP68 upgrade available for washdown or outdoor service.
- Orientasi Pemasangan — Horizontal, vertikal, atau terbalik; semuanya didukung dengan pelumasan rendaman oli standar.
- Suhu Operasional — Standar -25 hingga +80 derajat Celcius; Tersedia varian Arktik dan suhu tinggi.
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Brevini SC3003 vs. EVER POWER EP-SC3003
Pemberitahuan Penting: EVER POWER references the Brevini riduttori SC3003 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SC3003 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Aspek | Brevini SC3003 | EVER POWER EP-SC3003 |
|---|---|---|
| Harga | Premium OEM — Produsen Italia/Eropa | Kompetitif — biasanya 30-45% lebih rendah |
| Waktu Tunggu | Biasanya 8-16 minggu | Standar 3-6 minggu |
| Dimensi Pemasangan | Original Brevini SC3003 specification | Sepenuhnya kompatibel — pemasangan langsung dengan baut. |
| Jumlah Tahap | 3 | 3 |
| Rentang Rasio Gigi | 20:1 – 200:1 | 20:1 – 200:1 |
| Jaminan | Standar 12 bulan | Standar 18 bulan |
| Kustomisasi | Pilihan suku cadang aftermarket terbatas. | Gambar OEM/ODM diterima. |
EVER POWER juga memasok motor listrik, motor servo, dan motor hidrolik yang serasi untuk paket sistem penggerak lengkap. Tanyakan tentang paket lengkap motor dan gearbox.
Sertifikasi Mutu dan Komitmen Layanan
- ISO 9001:2015 Sistem manufaktur dan manajemen mutu yang bersertifikasi.
- Tanda CE — Sesuai dengan Arahan Mesin Uni Eropa 2006/42/EC.
- Garansi 18 bulan from shipment date on all EP-SC3003 units.
- Respons teknis dalam 48 jam untuk masalah instalasi dan pengoperasian di lapangan.
- Perlengkapan seal cadangan, set planet, dan perlengkapan bantalan tersedia untuk pengiriman cepat.
- Inspeksi pihak ketiga (DNV GL, Bureau Veritas, SGS) tersedia atas permintaan.
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Studi Kasus — Catatan Lapangan Teknik
| Negara | Aplikasi | Umpan Balik Pelanggan |
|---|---|---|
| Norway | Deck crane winch drive, offshore supply vessel | “IP66 sealing passed our vessel class inspection. Identical to Brevini dimensions confirmed by our shipyard.” — Chief Engineer, Bergen. |
| Netherlands | Subsea cable tensioner, heavy lift vessel | “High torque at very slow speed exactly matched our cable laying specification. CE documentation complete.” — Project Engineer, Rotterdam. |
| UK | Wind turbine pitch actuator replacement, wind farm | “18-month warranty was critical for our O&M contract. Zero failures across 12 units in first year.” — O&M Manager, Scotland. |
Pertanyaan yang Sering Diajukan
Q: Is a shaft output option available in addition to the standard hollow bore?
A: Yes. Both solid output shaft and hollow bore output configurations are available. Specify your output interface requirement at order. Custom output flanges are also available.
Q: Do you supply matched electric or hydraulic motors?
A: Yes. EVER POWER supplies matched induction motors, servo motors and hydraulic piston/gear motors for complete drive system packages. Contact us with your application specification for a system quotation.
Bermitra dengan EVER POWER
Whether you need a single emergency replacement for a failed Brevini SC3003 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
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