Deskripsi
EP-EM1010 Single-Stage High-Speed Planetary Gearbox
Brevini Riduttori EM1010 Compatible Replacement | EVER POWER
Itu EM1-series is a single-stage planetary gearbox delivering the highest efficiency in the EC/EM family. With up to 98% efficiency per pass and input speed up to 6,000 rpm, it is the preferred choice for servo motor direct coupling, high-speed spindle drives, precision indexing and motion control applications where minimal energy loss and low backlash at high input speed are the primary requirements.
Itu EP-EM1010 menggantikan riduttori Brevini EM1010 ?? a single-stage planetary gearbox delivering approximately 200 Nm output torque, ratio range 3:1 – 10:1, and IP rating IP65.
Parameter Teknis
| Parameter | Nilai |
|---|---|
| Model | EP-EM1010 |
| Menggantikan | Brevini riduttori EM1010 |
| Torsi Keluaran | 200 Nm |
| Tahapan Perlengkapan | 1 |
| Rentang Rasio | 3:1 – 10:1 |
| Kecepatan Input Maksimum | 6,000 rpm |
| Efisiensi | >= 98% |
| Kelas Perlindungan | IP65 |
| Perkiraan Berat | ~3 kg |
Prinsip Kerja
A single planet stage receives motor input on the sun gear shaft. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the planet carrier output. The single-stage architecture provides the lowest possible gear mesh losses ?? critical for servo-driven axes where heat generation in a compact housing would otherwise require motor de-rating. Angular contact output bearings handle combined axial and radial loads from cantilever-mounted drive elements.
Keunggulan Utama
|
● 98% Efficiency
Single-stage ?? lowest gear mesh loss in the EC/EM range. |
● 6,000 rpm Input Speed
Servo motor compatible ?? no input speed de-rating required. |
|
● Minimal Backlash
Tight planet tolerance gives precise positioning response. |
● Compact Single-Stage Housing
Shortest axial length in size class ?? fits servo motor adaptor plates. |
|
● Direct Brevini EM1-Series Fit
Same flange and shaft dimensions ?? zero machine modification. |
Teknologi Struktur dan Material
Housing is precision-cast from GGG40 aluminium-alloy or GGG50 ductile iron depending on size. Planet gears use Baja pengerasan permukaan 20CrMnTi, carburised and ground to ISO class 5 accuracy. Angular contact ball bearing pairs on the output shaft provide pre-loaded zero-play support for reversing servo loads. All seals are fluoroelastomer FKM rated for synthetic oil at up to 120 degC.
Skenario Aplikasi Khas
| Industri | Aplikasi | Manfaat Utama |
|---|---|---|
| Automation | Servo indexing drive | Low backlash and compact housing for precise servo positioning. |
| Robotics | Joint rotation axis | Minimum weight and inertia for fast robotic arm dynamics. |
| Medis | Patient table adjustment | Smooth quiet operation for patient comfort. |
| Electronics | PCB handling conveyor | Precise step-and-repeat indexing for SMT assembly. |
Panduan Seleksi
- Torsi Keluaran yang Diperlukan (Nm) Konfirmasikan puncak dan berkelanjutan dengan faktor keamanan (biasanya 1,3-2,0).
- Rasio Gigi Kecepatan motor (rpm) / kecepatan output yang dibutuhkan (rpm).
- Jumlah Tahap ?? 1-stage (single-stage) provides ratio 3:1 – 10:1.
- Antarmuka Motor Jenis flensa (SAE/ISO metrik), diameter poros, dan pasak.
- Lingkungan Operasi Kelas IP, suhu sekitar, orientasi pemasangan.
Hubungi teknisi kami untuk tinjauan ukuran aplikasi gratis.
Brevini EM1010 vs. EVER POWER EP-EM1010
Melihat: EVER POWER references Brevini riduttori EM1010 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EM1010 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini EM1010 | EVER POWER EP-EM1010 |
|---|---|---|
| Harga | OEM premium Eropa | Kompetitif ?? Penghematan tipikal 30-45% |
| Waktu Tunggu | 6-16 minggu tergantung ukuran | 2-6 minggu |
| Tahapan Perlengkapan | 1 | 1 |
| Jaminan | Standar 12 bulan | Standar 18 bulan |
| Kustomisasi | Terbatas | Gambar OEM/ODM diterima. |
EVER POWER juga memasok motor listrik dan hidrolik yang serasi untuk paket sistem penggerak lengkap. Tanyakan tentang pemasangan motor.
Sertifikasi Mutu dan Komitmen Layanan
- ISO 9001:2015 manufaktur dan manajemen mutu bersertifikasi.
- Tanda CE Sesuai dengan Arahan Mesin Uni Eropa 2006/42/EC.
- Garansi 18 bulan from shipment date covering all EP-EM1010 manufacturing defects.
- Respons teknis dalam 48 jam untuk masalah di lapangan.
- Perlengkapan segel dan suku cadang aus tersedia untuk pengiriman cepat.
Pelajari selengkapnya di KEKUATAN SELAMANYA Tentang Kami.
Studi Kasus ?? Catatan Lapangan Teknik
| Negara | Aplikasi | Umpan Balik Pelanggan |
|---|---|---|
| Jepang | Servo precision drive, electronics OEM | “Perfect fit confirmed in all 24 units. EVER POWER provided full inspection reports within 24 hours.” ?? Engineering Lead, Tokyo. |
| Germany | Robotic joint drive, automation system builder | “Drop-in replacement with no re-commissioning. 18-month warranty accepted by our quality team.” ?? Design Engineer, Munich. |
| USA | Medical table positioning drive, hospital equipment OEM | “FDA documentation supplied promptly. Zero failures across 8 units in 12 months.” ?? Quality Manager, Boston. |
Pertanyaan yang Sering Diajukan
Q: Is the EM1-series compatible with servo motor feedback encoders?
A: Yes. The housing flange accepts standard servo motor adaptors with encoder feedback cable routing channels. Specify your motor make and model for confirmation.
Q: What is the rated backlash?
A: Reaksi balik standar adalah <= 8 arcmin. A premium reduced-backlash option (<= 5 arcmin) is available for high-precision servo axes ?? specify at order.
Bermitra dengan EVER POWER
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