설명
EP-ED2010 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2010 Compatible Replacement | EVER POWER
그만큼 ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
그만큼 EP-ED2010 replaces the Brevini riduttori ED2010 ?? a 2-stage inline planetary gearbox delivering approximately 440 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
기술적 매개변수
| 매개변수 | 값 |
|---|---|
| 모델 | EP-ED2010 |
| 교체합니다 | Brevini riduttori ED2010 |
| Output Torque | 440 Nm |
| 기어 단계 | 2 |
| 비율 범위 | 10:1 – 50:1 |
| 최대 입력 속도 | 5,000 rpm |
| 능률 | >= 96% |
| 보호 등급 | IP65 |
| 대략적인 무게 | ~5 kg |
작동 원리
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A floating sun gear between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
핵심 이점
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
구조 및 재료 기술
Housing cast from GGG50 연성 주철. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
일반적인 적용 시나리오
| 산업 | 애플리케이션 | 주요 이점 |
|---|---|---|
| 오토메이션 | Servo indexing drive | Low backlash and compact housing for precise servo positioning. |
| Robotics | Joint rotation axis | Minimum weight and inertia for fast robotic arm dynamics. |
| Medical | Patient table adjustment | Smooth quiet operation for patient comfort. |
| Electronics | PCB handling conveyor | Precise step-and-repeat indexing for SMT assembly. |
선택 가이드
- 필요 출력 토크(Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- 기어비 ?? Motor speed (rpm) / required output speed (rpm).
- 스테이지 카운트 ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- 모터 인터페이스 ?? Flange type (SAE/ISO metric), shaft diameter and key.
- 운영 환경 ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini ED2010 vs. EVER POWER EP-ED2010
Notice: EVER POWER references Brevini riduttori ED2010 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2010 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| 측면 | Brevini ED2010 | EVER POWER EP-ED2010 |
|---|---|---|
| 가격 | OEM European premium | Competitive ?? 30-45% saving typical |
| 리드 타임 | 6-16 weeks depending on size | 2-6 weeks |
| 기어 단계 | 2 | 2 |
| 보증 | 12개월 표준 | 18개월 표준 |
| 맞춤 설정 | Limited | OEM/ODM 도면 접수 가능 |
EVER POWER도 공급합니다 matched electric and hydraulic motors 완벽한 구동 시스템 패키지용입니다. Enquire about motor pairing.
품질 인증 및 서비스 약속
- ISO 9001:2015 certified manufacturing and quality management.
- CE 마크 ?? EU Machinery Directive 2006/42/EC compliant.
- 18개월 보증 from shipment date covering all EP-ED2010 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at 에버 파워 회사 소개.
Case Studies ?? Engineer Field Notes
| 국가 | 애플리케이션 | 고객 피드백 |
|---|---|---|
| 일본 | Servo precision drive, electronics OEM | “Perfect fit confirmed in all 24 units. EVER POWER provided full inspection reports within 24 hours.” ?? Engineering Lead, Tokyo. |
| 독일 | Robotic joint drive, automation system builder | “Drop-in replacement with no re-commissioning. 18-month warranty accepted by our quality team.” ?? Design Engineer, Munich. |
| 미국 | Medical table positioning drive, hospital equipment OEM | “FDA documentation supplied promptly. Zero failures across 8 units in 12 months.” ?? Quality Manager, Boston. |
자주 묻는 질문
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
Q: What is the minimum oil change interval?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
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