설명
EP-EC2040 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2040 Compatible Replacement | EVER POWER
그만큼 EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
그만큼 EP-EC2040 replaces the Brevini riduttori EC2040 ?? a 2-stage compact planetary gearbox delivering approximately 1,900 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
기술적 매개변수
| 매개변수 | 값 |
|---|---|
| 모델 | EP-EC2040 |
| 교체합니다 | Brevini riduttori EC2040 |
| Output Torque | 1,900 Nm |
| 기어 단계 | 2 |
| 비율 범위 | 8:1 – 40:1 |
| 최대 입력 속도 | 5,000 rpm |
| 능률 | >= 96% |
| 보호 등급 | IP65 |
| 대략적인 무게 | ~21 kg |
작동 원리
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
핵심 이점
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
구조 및 재료 기술
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
일반적인 적용 시나리오
| 산업 | 애플리케이션 | 주요 이점 |
|---|---|---|
| 인쇄 | Web tension control | Smooth torque delivery for consistent web tension across full roll. |
| 포장 | Heavy-duty case packer | Reliable drive for high-throughput secondary packaging. |
| 자재 취급 | Small accumulation conveyor | High-cycle stop-start without thermal overload. |
| Industrial | Light conveyor head pulley | Compact inline drive for narrow-belt conveyor systems. |
선택 가이드
- 필요 출력 토크(Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- 기어비 ?? Motor speed (rpm) / required output speed (rpm).
- 스테이지 카운트 ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- 모터 인터페이스 ?? Flange type (SAE/ISO metric), shaft diameter and key.
- 운영 환경 ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC2040 vs. EVER POWER EP-EC2040
Notice: EVER POWER references Brevini riduttori EC2040 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2040 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| 측면 | Brevini EC2040 | EVER POWER EP-EC2040 |
|---|---|---|
| 가격 | OEM European premium | Competitive ?? 30-45% saving typical |
| 리드 타임 | 6-16 weeks depending on size | 2-6 weeks |
| 기어 단계 | 2 | 2 |
| 보증 | 12개월 표준 | 18개월 표준 |
| 맞춤 설정 | Limited | OEM/ODM 도면 접수 가능 |
EVER POWER도 공급합니다 matched electric and hydraulic motors 완벽한 구동 시스템 패키지용입니다. Enquire about motor pairing.
품질 인증 및 서비스 약속
- ISO 9001:2015 certified manufacturing and quality management.
- CE 마크 ?? EU Machinery Directive 2006/42/EC compliant.
- 18개월 보증 from shipment date covering all EP-EC2040 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at 에버 파워 회사 소개.
Case Studies ?? Engineer Field Notes
| 국가 | 애플리케이션 | 고객 피드백 |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| 대한민국 | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brazil | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
자주 묻는 질문
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
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