Penerangan
EP-RPR3150 Planetary Gearbox
EVER POWER 3-Stage 25,000 Nm Planetary Gearbox for Heavy Industrial Drives
Yang EP-RPR3150 triples the stage count of the RPR150 series to deliver 25,000 Nm output torque with a very wide ratio selection up to 160:1. As a direct replacement for Brevini riduttori RPR3150, this unit is specified for heavy conveyor head drives, marine winch assists, heavy-duty mixing equipment and large material handling systems where high torque and slow output speed are simultaneously required.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-RPR3150 |
| Menggantikan | Brevini riduttori RPR3150 |
| Tork Output Maksimum | 25,000 Nm |
| Peringkat Gear | 3 |
| Julat Nisbah | 25:1 – 160:1 |
| Kelajuan Input Maksimum | 2,800 rpm |
| Kelas Perlindungan | IP66 |
| Anggaran Berat | ~62 kg |
Prinsip Kerja
The 3-stage arrangement provides cascading torque multiplication. The large-diameter ring gear in the third stage is the key structural element ?? a wider ring gear face distributes the high output torque across a greater tooth contact area, preventing gear face wear under the heavy radial loads typical of large sprocket or chain drives. A lip seal and labyrinth combination provides triple-layer protection against slurry and dust ingress at the output shaft.
Kelebihan Teras
|
◼ 160:1 Ultra-High Ratio
3-stage provides very slow output from standard motors ?? no additional reduction needed. |
◼ Wide-Face Third Stage Ring
Distributes high output torque across larger tooth area ?? reduces face wear. |
|
◼ Lip + Labyrinth Seal
Triple output shaft protection against slurry, swarf and dust in harsh environments. |
◼ 25,000 Nm High Torque
Handles large belt conveyor and marine winch applications directly. |
|
◼ Direct RPR3150 Replacement
Same flange and output dimensions as original Brevini unit. |
Teknologi Struktur dan Bahan
Third-stage ring gear is manufactured from Keluli keras 42CrMo4 for maximum ring gear stiffness at large diameter. Planet gears use 17CrNiMo6 carburised steel ground to DIN 5 throughout all three stages. The output flange is machined to register diameter 0.02 mm TIR for accurate sprocket alignment. External coating is epoxy primer + polyurethane topcoat, 500-hour salt spray.
Senario Aplikasi Lazim
| Industri | Permohonan | Keperluan Utama |
|---|---|---|
| Conveyor | Heavy belt conveyor head drive, 1.2 m belt | 160:1 ratio allows small motor to drive large belt system at correct belt speed. |
| Perlombongan | Bucket elevator head drive | Slow steady output speed essential for bucket chain alignment and fill efficiency. |
| Marin | Mooring winch assist drive | 25,000 Nm handles large vessel mooring line pull without separate reduction stage. |
| Recycling | Industrial shredder infeed conveyor | Triple-layer seal protects against metal swarf and debris ingress. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- Nisbah Gear ?? Motor speed (rpm) divided by required output speed (rpm).
- Kitaran Tugas ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Antara Muka Motor ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team untuk semakan saiz aplikasi percuma.
Brevini RPR3150 vs. EVER POWER EP-RPR3150
Notis Penting: EVER POWER references the Brevini riduttori RPR3150 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3150 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspek | Brevini RPR3150 | EVER POWER EP-RPR3150 |
|---|---|---|
| Harga | Premium OEM | Competitive |
| Masa Utama | 8-16 weeks | 3-5 weeks |
| Ring Gear Material | Standard alloy | 42CrMo4 dikeraskan sepenuhnya |
| Output Seal | Single lip | Lip + labyrinth combo |
| Waranti | 12 bulan | 18 months |
EVER POWER juga membekalkan motor elektrik dan hidraulik yang sepadan untuk pakej sistem pemacu yang lengkap. Bertanya tentang penjodohkan motor.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE ?? Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date on all EP-RPR3150 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Ketahui lebih lanjut di EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Feedback |
|---|---|---|
| Chile | Heavy belt conveyor, copper processing plant | “160:1 ratio let us use a standard 11 kW motor on our 1.2 m main conveyor. Previous solution required a 22 kW motor. Energy cost reduction was immediate.” ?? Electrical Engineer, Antofagasta. |
| Belanda | Mooring winch assist, large container vessel | “25,000 Nm handled our peak mooring line tension without any sign of overload. 18-month warranty was key for our vessel class approval.” ?? Chief Engineer, Rotterdam. |
| UK | Industrial shredder infeed, waste recycling facility | “Metal shrapnel and moisture in a shredder is hostile to seals. The lip plus labyrinth combination is the only reason this unit survived 12 months without seal replacement.” ?? Maintenance Manager, Sheffield. |
Soalan Lazim
Q: What is the rated static holding torque with no motor power?
A: The unit relies on the motor’s braking torque or an external brake for static holding. No internal holding brake is fitted as standard in this model. A brake adapter flange is available for external brake mounting.
Q: Can the ring gear be replaced in the field if worn?
A: Yes. The third-stage ring gear is a removable cartridge. Replacement requires removal of the end cover and is achievable by a qualified mechanic in approximately 4-6 hours.
Bekerjasama dengan EVER POWER
EVER POWER supports OEM machine builders, engineering contractors and maintenance teams worldwide. Browse our julat penggantian penuh, terokai our manufacturing capabilities, atau hubungi kami hari ini untuk sebut harga pantas. Lawati kotak-gear-planet.top for the complete EVER POWER portfolio.
