Penerangan
EP-SL12003 3-Stage Inline Planetary Gearbox
Brevini Riduttori SL12003 Compatible Replacement | EVER POWER
EVER POWER’s EP-SL12003 is a 3-stage inline planetary gearbox in the Brevini SL/SC compatible replacement range, rated at approximately 12,000 Nm output torque. The SL series inline planetary gearbox is engineered with full dimensional compatibility to the Brevini riduttori SL12003 — the same flange pattern, output shaft and housing register — enabling maintenance teams to replace failed units without machine downtime beyond the installation itself. With IP66 sealing, synthetic oil bath lubrication and a forged carrier assembly, this unit is designed for long service intervals in demanding continuous-duty industrial environments.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-SL12003 |
| Menggantikan | Brevini riduttori SL12003 |
| Tork Output (anggaran) | 12,000 Nm |
| Peringkat Gear | 3 |
| Julat Nisbah | 20:1 – 200:1 |
| Kelajuan Input Maksimum | 4,000 |
| Kecekapan | >= 94% |
| Kelas Perlindungan | IP66 |
| Anggaran Berat | ~109 kg |
| Bahan Perumahan | Besi Mulur GGG50 |
| Pelinciran | ISO VG 220 sintetik (mandi minyak, diisi kilang) |
| Suhu Operasi. | -25 darjah C hingga +80 darjah C |
| Antara Muka Keluaran | Lubang berongga atau aci pepejal (nyatakan semasa pesanan) |
Prinsip Kerja
The three-stage epicyclic design of EP-SL1203 achieves maximum ratio range by stacking multiple reduction stages coaxially. Input power from the motor enters the first sun gear. The planet gears — mounted on a precision carrier — orbit the sun and react against a fixed ring gear, stepping down speed and multiplying torque at the carrier output. This carrier then drives the next stage input, compounding the reduction. The output shaft or hollow bore is supported by a back-to-back bearing arrangement providing combined axial and radial load capacity for direct sprocket, coupling or gear drive connections.
Kelebihan Teras
|
★ 12,000 Nm Rated Torque
Tork output penuh yang dinilai untuk kitaran tugas perindustrian berterusan yang mencabar. |
► 3-stage Efficiency
Kecekapan dan julat nisbah yang seimbang untuk aplikasi yang diperlukan. |
|
● Brevini SL1203 Direct Fit
Dimensi pemasangan yang sama — dipasang di dalam poket mesin asal tanpa pengubahsuaian. |
▲ Oil-Bath Lubrication
Mandian minyak tertutup berfungsi untuk semua orientasi pemasangan — mendatar, menegak dan terbalik. |
|
◆ 18-Month Warranty
Waranti 18 bulan EVER POWER melebihi piawaian 12 bulan kebanyakan pembekal OEM Eropah. |
Teknologi Struktur dan Bahan
The one-piece GGG50 ductile iron housing is stress-relieved after casting and precision-bored to eliminate misalignment between gear stages. Planet journals run on needle roller bearing assemblies with hardened pins, providing maximum radial stiffness in the compact housing diameter. The output flange register face is precision-turned to 0.015 mm total runout for accurate shaft coupling or sprocket mounting without eccentricity. O-ring face seals at housing joint faces use HNBR compound for compatibility with biodegradable hydraulic fluids.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Automation | Servo-driven conveyor indexing | Low backlash ensures accurate step-and-repeat positioning. |
| Pembungkusan | Robotic palletiser arm joint | High-speed servo input with smooth torque output. |
| Material Handling | AGV wheel drive unit | Compact body integrates into narrow wheel hub envelope. |
| Printing | Web tension control dancer roll | Precise speed regulation for consistent tension across wide web. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) — Sahkan tork puncak dan berterusan dengan faktor keselamatan 1.3-2.0.
- Nisbah Gear — Kelajuan motor (rpm) / kelajuan output yang diperlukan (rpm). Julat: 20:1 – 200:1.
- Kiraan Peringkat — 3 peringkat menyediakan julat nisbah 20:1 – 200:1. Peringkat yang lebih tinggi = nisbah yang lebih tinggi dan kecekapan yang lebih rendah.
- Antara Muka Motor — Jenis bebibir (metrik SAE / IEC), diameter aci dan laluan kunci.
- Penarafan IP — IP66 adalah standard. Naik taraf IP67/IP68 tersedia untuk cucian bawah atau servis luar.
- Orientasi Pemasangan — Mendatar, menegak atau terbalik; semuanya disokong dengan pelinciran mandian minyak standard.
- Suhu Operasi — Standard -25 hingga +80 darjahC; Varian Artik dan suhu tinggi tersedia.
Tidak pasti konfigurasi yang sesuai dengan mesin anda? Hantarkan helaian data mesin anda kepada kami untuk semakan kejuruteraan percuma.
Brevini SL12003 vs. EVER POWER EP-SL12003
Notis Penting: EVER POWER references the Brevini riduttori SL12003 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SL12003 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Aspek | Brevini SL12003 | EVER POWER EP-SL12003 |
|---|---|---|
| Harga | Premium OEM — pengeluar Itali/Eropah | Kompetitif — biasanya 30-45% lebih rendah |
| Masa Utama | 8-16 minggu biasa | Standard 3-6 minggu |
| Dimensi Pemasangan | Original Brevini SL12003 specification | Serasi sepenuhnya — bolt masuk terus |
| Kiraan Peringkat | 3 | 3 |
| Julat Nisbah Gear | 20:1 – 200:1 | 20:1 – 200:1 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Pilihan selepas pasaran terhad | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan motor elektrik, motor servo dan motor hidraulik yang dipadankan untuk pakej sistem pemacu yang lengkap. Bertanya tentang pakej motor dan kotak gear yang lengkap.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 sistem pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE — Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date on all EP-SL12003 units.
- Respons teknikal 48 jam untuk isu pemasangan dan pentauliahan lapangan.
- Kit pengedap ganti, set planet dan kit galas disediakan untuk penghantaran pantas.
- Pemeriksaan pihak ketiga (DNV GL, Bureau Veritas, SGS) tersedia atas permintaan.
Ketahui tentang piawaian kualiti kami di EVER POWER Tentang Kami.
Kajian Kes — Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| Jerman | Servo conveyor drive, automotive assembly line, 6 units | “Drop-in replacement confirmed. No re-tuning of servo controllers needed. Running 10 months without issues.” — Production Engineer, Stuttgart. |
| Japan | Robotic palletiser joint drive, FMCG warehouse | “Low backlash matched our robot controller spec from day one. Cost saving versus OEM was decisive.” — Automation Engineer, Osaka. |
| Amerika Syarikat | AGV wheel drive replacement, automotive factory | “Compact form factor fit our wheel hub without modification. 18-month warranty accepted by our quality team.” — Fleet Manager, Detroit. |
Soalan Lazim
Q: Is the EP series a direct dimensional replacement for Brevini SL/SC series?
A: Yes. EVER POWER EP-SL and EP-SC series units are manufactured with mounting dimensions fully compatible with the corresponding Brevini riduttori SL and SC specifications. No machine frame modification is required for direct replacement.
Q: What motor flange types are supported?
A: SAE-B 2-bolt and 4-bolt, SAE-C 2-bolt and 4-bolt, and IEC/ISO metric flanges are standard. Custom flanges for specific motor brands are available with 2-3 week lead time.
Bekerjasama dengan EVER POWER
Whether you need a single emergency replacement for a failed Brevini SL12003 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
Layari kami rangkaian penggantian Brevini penuh, lawati planetgearboxes.net untuk portfolio produk yang lengkap, atau hubungi pasukan kejuruteraan kami hari ini untuk sebut harga pantas.
