Penerangan
EP-RPR2065 Planetary Gearbox
EVER POWER 2-Stage Mid-Compact Planetary Gearbox for Precision Industrial Drives
Yang EP-RPR2065 steps up from the RPR046 series with a larger planet module, delivering 6,500 Nm output torque in a mid-compact 2-stage housing. As a direct replacement for Brevini riduttori RPR2065, it serves medium automation, medical equipment drives, precision machine tools and servo-driven material handling systems where torque is greater but installation space remains restricted.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-RPR2065 |
| Menggantikan | Brevini riduttori RPR2065 |
| Tork Output Maksimum | 6,500 Nm |
| Peringkat Gear | 2 |
| Julat Nisbah | 18:1 – 70:1 |
| Kelajuan Input Maksimum | 3,800 rpm |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~26 kg |
Prinsip Kerja
The EP-RPR2065 uses a 2-stage helical planet arrangement ?? helical teeth provide a higher contact ratio than straight-cut gears at equivalent module, reducing noise and vibration at the high input speeds typical of servo motor applications. Input speed up to 3,800 rpm is accepted on the SAE motor flange. Output is via a precision-ground solid or hollow shaft to suit belt-drive or direct-coupled loads.
Kelebihan Teras
|
◼ Helical Planet Gears
Higher contact ratio ?? measurably lower noise and vibration vs straight-cut. |
◼ Solid or Hollow Output Shaft
Hollow shaft fits directly on drive screws; solid shaft for belt or coupling drives. |
|
◼ 3,800 rpm Input Speed
Compatible with high-speed servo and vector-controlled motors. |
◼ FKM Seals
Synthetic oil compatible at up to 120 degC ?? suitable for high-ambient automation cabinets. |
|
◼ Direct RPR2065 Fit
Corak pemasangan yang sama seperti unit Brevini asal. |
Teknologi Struktur dan Bahan
Housing is precision-cast from Besi mulur GGG50, finish-machined to H6 bore tolerance. Helical planet gears use 17CrNiMo6 carburised and ground steel, tooth profile accuracy ISO 5. The output shaft is 42CrMo4 dikeraskan sepenuhnya, providing high bending stiffness for cantilevered load applications. Seals are Fluoroelastomer FKM for compatibility with synthetic oils at temperatures up to 120 degC.
Senario Aplikasi Lazim
| Industri | Permohonan | Keperluan Utama |
|---|---|---|
| Alat Mesin | Servo-driven turret indexing | Low noise and precise positioning for CNC tooling carousel rotation. |
| Medical | Patient table positioning drive | Smooth quiet operation and self-locking brake for safe patient positioning. |
| Printing | Print drum drive | Helical gearing reduces print artefacts caused by gear mesh vibration. |
| Automation | Precision pick-and-place Z-axis | Hollow shaft option mounts directly on screw shaft without separate coupling. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- Nisbah Gear ?? Motor speed (rpm) divided by required output speed (rpm).
- Kitaran Tugas ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Antara Muka Motor ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team untuk semakan saiz aplikasi percuma.
Brevini RPR2065 vs. EVER POWER EP-RPR2065
Notis Penting: EVER POWER references the Brevini riduttori RPR2065 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2065 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspek | Brevini RPR2065 | EVER POWER EP-RPR2065 |
|---|---|---|
| Harga | Premium OEM | Competitive |
| Masa Utama | 6-12 weeks | 2-4 minggu |
| Planet Gear Type | Straight-cut | Helical ?? lower noise |
| Shaft Option | Solid only | Solid or hollow |
| Waranti | 12 bulan | 18 months |
EVER POWER juga membekalkan motor elektrik dan hidraulik yang sepadan untuk pakej sistem pemacu yang lengkap. Bertanya tentang penjodohkan motor.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE ?? Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date on all EP-RPR2065 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Ketahui lebih lanjut di EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Feedback |
|---|---|---|
| Switzerland | CNC turret indexing drive replacement, medical equipment maker | “Noise reduction from helical gearing was the deciding factor. Audible noise dropped 5 dB, meeting our clean-room specification.” ?? Lead Engineer, Zurich. |
| Amerika Syarikat | Patient table Z-axis drive, hospital equipment manufacturer | “Self-locking feature for patient safety was confirmed by our safety team. EVER POWER provided a test certificate within 48 hours.” ?? Project Manager, Boston. |
| Taiwan | Precision pick-and-place Z-axis, electronics SMT line | “Hollow shaft eliminated the shaft coupling entirely. Positioning repeatability improved from +-0.12 mm to +-0.06 mm.” ?? Automation Engineer, Hsinchu. |
Soalan Lazim
Q: Is the hollow shaft option compatible with standard ball screws?
A: Yes. The hollow bore accepts standard metric ball screw shaft ends. Specify bore diameter and keyway at order.
Q: What noise level reduction does the helical stage provide?
A: In our production testing, helical gears reduce peak mesh noise by 4-7 dB versus straight-cut at equivalent module and speed.
Bekerjasama dengan EVER POWER
EVER POWER supports OEM machine builders, engineering contractors and maintenance teams worldwide. Browse our julat penggantian penuh, terokai our manufacturing capabilities, atau hubungi kami hari ini untuk sebut harga pantas. Lawati kotak-gear-planet.top for the complete EVER POWER portfolio.
