Penerangan
EP-EM1010 Single-Stage High-Speed Planetary Gearbox
Brevini Riduttori EM1010 Compatible Replacement | EVER POWER
Yang EM1-series is a single-stage planetary gearbox delivering the highest efficiency in the EC/EM family. With up to 98% efficiency per pass and input speed up to 6,000 rpm, it is the preferred choice for servo motor direct coupling, high-speed spindle drives, precision indexing and motion control applications where minimal energy loss and low backlash at high input speed are the primary requirements.
Yang EP-EM1010 menggantikan riduttori Brevini EM1010 ?? a single-stage planetary gearbox delivering approximately 200 Nm output torque, ratio range 3:1 – 10:1, and IP rating IP65.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-EM1010 |
| Menggantikan | Brevini riduttori EM1010 |
| Tork Output | 200 Nm |
| Peringkat Gear | 1 |
| Julat Nisbah | 3:1 – 10:1 |
| Kelajuan Input Maksimum | 6,000 rpm |
| Kecekapan | >= 98% |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~3 kg |
Prinsip Kerja
A single planet stage receives motor input on the sun gear shaft. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the planet carrier output. The single-stage architecture provides the lowest possible gear mesh losses ?? critical for servo-driven axes where heat generation in a compact housing would otherwise require motor de-rating. Angular contact output bearings handle combined axial and radial loads from cantilever-mounted drive elements.
Kelebihan Teras
|
● 98% Efficiency
Single-stage ?? lowest gear mesh loss in the EC/EM range. |
● 6,000 rpm Input Speed
Servo motor compatible ?? no input speed de-rating required. |
|
● Minimal Backlash
Tight planet tolerance gives precise positioning response. |
● Compact Single-Stage Housing
Shortest axial length in size class ?? fits servo motor adaptor plates. |
|
● Direct Brevini EM1-Series Fit
Same flange and shaft dimensions ?? zero machine modification. |
Teknologi Struktur dan Bahan
Housing is precision-cast from GGG40 aluminium-alloy or GGG50 ductile iron bergantung pada saiz. Gear planet digunakan Keluli pengerasan kes 20CrMnTi, carburised and ground to ISO class 5 accuracy. Angular contact ball bearing pairs on the output shaft provide pre-loaded zero-play support for reversing servo loads. All seals are Fluoroelastomer FKM rated for synthetic oil at up to 120 degC.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Automasi | Servo indexing drive | Low backlash and compact housing for precise servo positioning. |
| Robotik | Joint rotation axis | Minimum weight and inertia for fast robotic arm dynamics. |
| Medical | Patient table adjustment | Smooth quiet operation for patient comfort. |
| Electronics | PCB handling conveyor | Precise step-and-repeat indexing for SMT assembly. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Sahkan puncak dan berterusan dengan faktor keselamatan (1.3-2.0 tipikal).
- Nisbah Gear ?? Kelajuan motor (rpm) / kelajuan output yang diperlukan (rpm).
- Kiraan Peringkat ?? 1-stage (single-stage) provides ratio 3:1 – 10:1.
- Antara Muka Motor ?? Jenis bebibir (metrik SAE/ISO), diameter aci dan kunci.
- Persekitaran Operasi ?? Kelas IP, suhu ambien, orientasi pemasangan.
Hubungi jurutera kami untuk semakan saiz aplikasi percuma.
Brevini EM1010 vs. EVER POWER EP-EM1010
Notis: EVER POWER references Brevini riduttori EM1010 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EM1010 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini EM1010 | EVER POWER EP-EM1010 |
|---|---|---|
| Harga | Premium Eropah OEM | Kompetitif ?? Penjimatan 30-45% tipikal |
| Masa Utama | 6-16 minggu bergantung pada saiz | 2-6 minggu |
| Peringkat Gear | 1 | 1 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Terhad | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan motor elektrik dan hidraulik yang sepadan untuk pakej sistem pemacu yang lengkap. Bertanya tentang penjodohkan motor.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE ?? Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date covering all EP-EM1010 manufacturing defects.
- Respons teknikal 48 jam untuk isu lapangan.
- Kedapkan kit dan alat ganti haus yang telah disediakan untuk penghantaran cepat.
Ketahui lebih lanjut di EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| Jepun | Pemacu ketepatan servo, elektronik OEM | "Kepadanan sempurna disahkan dalam semua 24 unit. EVER POWER menyediakan laporan pemeriksaan penuh dalam masa 24 jam." ?? Ketua Kejuruteraan, Tokyo. |
| Jerman | Pemacu sendi robot, pembina sistem automasi | "Penggantian terus tanpa pentauliahan semula. Waranti 18 bulan diterima oleh pasukan kualiti kami." ?? Jurutera Reka Bentuk, Munich. |
| Amerika Syarikat | Pemacu kedudukan meja perubatan, OEM peralatan hospital | "Dokumentasi FDA dibekalkan dengan segera. Sifar kegagalan merentasi 8 unit dalam 12 bulan." ?? Pengurus Kualiti, Boston. |
Soalan Lazim
Q: Is the EM1-series compatible with servo motor feedback encoders?
A: Yes. The housing flange accepts standard servo motor adaptors with encoder feedback cable routing channels. Specify your motor make and model for confirmation.
Q: What is the rated backlash?
A: Standard backlash is <= 8 arcmin. A premium reduced-backlash option (<= 5 arcmin) is available for high-precision servo axes ?? specify at order.
Bekerjasama dengan EVER POWER
EVER POWER menyokong pembina mesin OEM dan pasukan penyelenggaraan di seluruh dunia. Layari kami julat penggantian penuh, terokai keupayaan kami, atau hubungi kami hari ini untuk sebut harga pantas. Lawati kotak-gear-planet.top.
