Penerangan
EP-ED2046 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2046 Compatible Replacement | EVER POWER
Yang ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
Yang EP-ED2046 menggantikan riduttori Brevini ED2046 ?? a 2-stage inline planetary gearbox delivering approximately 2,970 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-ED2046 |
| Menggantikan | Brevini riduttori ED2046 |
| Tork Output | 2,970 Nm |
| Peringkat Gear | 2 |
| Julat Nisbah | 10:1 – 50:1 |
| Kelajuan Input Maksimum | 5,000 rpm |
| Kecekapan | >= 96% |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~32 kg |
Prinsip Kerja
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A gear matahari terapung between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
Kelebihan Teras
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
Teknologi Struktur dan Bahan
Housing cast from Besi mulur GGG50. Planet gears use Keluli berkarbur 17CrNiMo6, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Automation | Coordinate measuring machine | Ultra-low backlash for nanometre-level positioning axes. |
| Semiconductor | Wafer handling transfer | Vibration-free smooth rotation for fragile wafer transfer. |
| Alat Mesin | CNC rotary axis | Rigidity and low backlash for precision 4th-axis cutting. |
| Film/Foil | Precision winding drive | Pre-loaded bearings prevent axial play under tension reversal. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Sahkan puncak dan berterusan dengan faktor keselamatan (1.3-2.0 tipikal).
- Nisbah Gear ?? Kelajuan motor (rpm) / kelajuan output yang diperlukan (rpm).
- Kiraan Peringkat ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- Antara Muka Motor ?? Jenis bebibir (metrik SAE/ISO), diameter aci dan kunci.
- Persekitaran Operasi ?? Kelas IP, suhu ambien, orientasi pemasangan.
Hubungi jurutera kami untuk semakan saiz aplikasi percuma.
Brevini ED2046 vs. EVER POWER EP-ED2046
Notis: EVER POWER references Brevini riduttori ED2046 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2046 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini ED2046 | EVER POWER EP-ED2046 |
|---|---|---|
| Harga | Premium Eropah OEM | Kompetitif ?? Penjimatan 30-45% tipikal |
| Masa Utama | 6-16 minggu bergantung pada saiz | 2-6 minggu |
| Peringkat Gear | 2 | 2 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Terhad | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan motor elektrik dan hidraulik yang sepadan untuk pakej sistem pemacu yang lengkap. Bertanya tentang penjodohkan motor.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE ?? Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date covering all EP-ED2046 manufacturing defects.
- Respons teknikal 48 jam untuk isu lapangan.
- Kedapkan kit dan alat ganti haus yang telah disediakan untuk penghantaran cepat.
Ketahui lebih lanjut di EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| Korea Selatan | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brazil | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
Soalan Lazim
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
S: Apakah selang masa penukaran minyak minimum?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
Bekerjasama dengan EVER POWER
EVER POWER menyokong pembina mesin OEM dan pasukan penyelenggaraan di seluruh dunia. Layari kami julat penggantian penuh, terokai keupayaan kami, atau hubungi kami hari ini untuk sebut harga pantas. Lawati kotak-gear-planet.top.
