Beschrijving
EP-EC4155 4-Stage Compact High-Ratio Planetary Gearbox
Brevini Riduttori EC4155 Compatible Replacement | EVER POWER
De EC4-series delivers 4-stage ratio coverage up to 400:1 in EVER POWER’s most compact RPM-series housing ?? targeting applications where both extreme ratio and minimum housing size are simultaneously required. It serves compact winch drives, small tracked machine travel drives, micro-positioning systems, compact industrial hoist units and tight-envelope high-reduction drives that cannot accommodate full-size 4-stage housing dimensions.
De EP-EC4155 vervangt de Brevini riduttori EC4155 ?? a 4-stage compact planetary gearbox delivering approximately 51,000 Nm output torque, ratio range 30:1 – 400:1, and IP rating IP65.
Technische parameters
| Parameter | Waarde |
|---|---|
| Model | EP-EC4155 |
| Vervangt | Brevini riduttori EC4155 |
| Uitgangskoppel | 51,000 Nm |
| Versnellingsbakken | 4 |
| Verhoudingsbereik | 30:1 – 400:1 |
| Maximale invoersnelheid | 3,000 rpm |
| Efficiëntie | >= 92% |
| Beschermingsklasse | IP65 |
| Geschat gewicht | ~322 kg |
Werkingsprincipe
Four planetary stages are packed coaxially in the compact housing using thin-wall ring gear sections and optimised planet-to-ring gear clearance. The output shaft features a large-diameter bore option allowing a hollow-through shaft configuration ?? enabling the EC4 to be mounted directly on a drive shaft or screw without a separate shaft-to-shaft coupling, which is especially valuable in very compact installations.
Kernvoordelen
|
★ Up to 400:1 Compact
4-stage reduction in smallest available housing diameter. |
★ Hollow Through-Shaft Option
Mount directly on drive screw or shaft ?? eliminates coupling. |
|
★ Thin-Wall Ring Construction
Maximum torque density in minimum radial space. |
★ Compact High-Ratio
Replaces tandem gearbox arrangements in space-constrained machines. |
|
★ Direct EC4-Series Replacement
Same mounting pattern as original Brevini unit. |
Structuur- en materiaaltechnologie
Thin-wall ring gear sections are machined from 42CrMo4 through-hardened steel for maximum stiffness in the reduced wall thickness. Planet gears use 17CrNiMo6 gecarburiseerd staal, ground to DIN 5. The hollow through-shaft option uses a precision-ground bore to H6 tolerance for interference or clearance fit on the drive shaft. Seals are FKM-fluoroelastomeer for synthetic oil.
Typische toepassingsscenario's
| Industrie | Sollicitatie | Belangrijkste voordeel |
|---|---|---|
| Offshore | Deck crane main drive | High torque for offshore crane main hoist and travel drives. |
| Papier | Large web tension drive | Precise torque for winding tension control on wide paper webs. |
| Mijnbouw | Large scraper conveyor | High starting torque for fully-loaded scraper chain conveyor. |
| Energie | Hydroelectric gate drive | Reliable slow-speed drive for large penstock gate actuation. |
Selectiegids
- Vereist uitgangskoppel (Nm) Bevestig de piekwaarde en de continue waarde met een veiligheidsfactor (typisch 1,3-2,0).
- Overbrengingsverhouding ?? Motortoerental (rpm) / gewenste uitgangssnelheid (rpm).
- Aantal fasen ?? 4-stage (4-stage compact) provides ratio 30:1 – 400:1.
- Motorinterface Flenstype (SAE/ISO metrisch), asdiameter en spie.
- Bedrijfsomgeving IP-klasse, omgevingstemperatuur, montagerichting.
Neem contact op met onze technici. Voor een gratis beoordeling van de juiste applicatiemaat.
Brevini EC4155 vs. EVER POWER EP-EC4155
Kennisgeving: EVER POWER references Brevini riduttori EC4155 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC4155 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspect | Brevini EC4155 | EVER POWER EP-EC4155 |
|---|---|---|
| Prijs | OEM Europees premium | Concurrerend ?? 30-45% besparing typisch |
| Levertijd | 6-16 weken, afhankelijk van de grootte. | 2-6 weken |
| Versnellingsbakken | 4 | 4 |
| Garantie | 12 maanden standaard | 18 maanden standaard |
| Aanpassing | Beperkt | OEM/ODM-tekeningen worden geaccepteerd |
EVER POWER levert ook op elkaar afgestemde elektrische en hydraulische motoren voor complete aandrijfsysteem pakketten. Informeer naar de mogelijkheden voor motorkoppeling.
Kwaliteitscertificeringen en servicebelofte
- ISO 9001:2015 gecertificeerde productie en kwaliteitsmanagement.
- CE-markering Voldoet aan de EU-machinerichtlijn 2006/42/EC.
- 18 maanden garantie from shipment date covering all EP-EC4155 manufacturing defects.
- Technische respons binnen 48 uur voor problemen op locatie.
- Afdichtingssets en slijtageonderdelen op voorraad voor snelle verzending.
Meer informatie vindt u op EVER POWER Over ons.
Casestudies ?? Veldnotities van ingenieurs
| Land | Sollicitatie | Klantenfeedback |
|---|---|---|
| VS | Wind turbine yaw drive replacement, wind farm | “18-month warranty accepted by our turbine OEM. Zero failures across 12 units in first year.” ?? O&M Manager, Texas. |
| Duitsland | Large belt conveyor overland drive, mine | “Efficiency match with original spec confirmed on our test bench. Lead time was half of OEM.” ?? Technical Director, Cologne. |
| Chili | Aandrijving van een verticale walsmolen, cementfabriek | “Energy saving versus our previous inefficient gearbox was measurable on the monthly electricity bill.” ?? Plant Manager, Antofagasta. |
Veelgestelde vragen
Q: What applications benefit most from the hollow through-shaft option?
A: Ball screw drives, spindle through-feeds and cable management channels that must pass through the gearbox centre benefit most. The hollow bore eliminates the need for a separate coupling.
Q: Is the EC4 available with a brake flange?
A: Yes. An input-side spring-applied brake interface boss is available for compact hoisting and winching applications.
Werk samen met EVER POWER
EVER POWER ondersteunt OEM-machinebouwers en onderhoudsteams wereldwijd. Bekijk ons aanbod. volledig vervangingsassortiment, ontdekken onze mogelijkheden, of Neem vandaag nog contact met ons op. Voor een snelle offerte kunt u terecht op onze website. planetary-gear-box.top.
