Descrição
EP-CTD3500 Planetary Track Drive Gearbox ?? 35,000 Nm
Brevini CTD3500 Compatible Replacement | EVER POWER
O EP-CTD3500 is EVER POWER’s high-performance planetary track drive gearbox for large tracked equipment, delivering 35.000 Nm output torque from a 3-to-4-stage architecture with a maximum ratio of 200:1. Engineered to replace the Brevini riduttori CTD3500, this unit is specified by OEMs and maintenance teams operating 40-60 t class machines where every hour of unplanned downtime has a direct impact on project profitability.
Visão geral do produto
Served equipment types: 50 t+ hydraulic excavators, large tracked bulldozers, heavy pipeline crawler carriers, large offshore jack-up leg drives and extreme-duty tracked transfer platforms. The 4-stage configuration allows the EP-CTD3500 to reach 200:1 ratio from a single compact housing ?? eliminating the need for tandem gearbox installations common on very high-ratio applications. Optional condition monitoring sensor ports allow connection to machine telematics for real-time gear oil temperature and vibration trending.
Parâmetros técnicos
| Parâmetro | Valor |
|---|---|
| Modelo | EP-CTD3500 |
| Substitui | Brevini riduttori CTD3500 |
| Torque máximo de saída | 35.000 Nm |
| Estágios de engrenagem | 3 – 4 |
| Intervalo de proporção | 35:1 – 200:1 |
| Velocidade máxima de entrada | 2.200 rpm |
| Limite Térmico Contínuo | 55 kW |
| Capacidade de sobrecarga | Classificação 3.0x (momentânea) |
| Material de construção | GGG50 + marine epoxy C5M coating |
| Lubrificação | Sintético ISO VG 320 ou PAO VG 460 |
| Classe de proteção | IP68 |
| Temperatura de operação. | -35 °C a +90 °C |
| Peso aproximado | ~130 kg |
| Portos de monitoramento | Oil temp PT100 boss, vibration M8 pad |
| Freio | Sistema de segurança multidisco com mola / liberação hidráulica |
Princípio de funcionamento
In 3-stage mode, the unit covers 35:1-100:1. Switching to 4-stage adds a final wide-face planet stage that extends the ratio to 200:1 within the same housing diameter. The wide-face planet gear ?? 30% longer tooth face than the standard width ?? increases the continuous power capacity of the output stage without requiring a larger housing.
O opcional condition monitoring suite uses a PT100 temperature probe in the oil sump and an M8-threaded vibration sensor mounting pad on the housing. Data can be streamed to any major PLC or SCADA platform via 4-20 mA or Modbus RTU.
Principais vantagens
|
★ Up to 200:1 Single Unit
4-stage achieves 200:1 without tandem gearbox ?? saves weight, space and maintenance points. |
★ Pronto para monitoramento de condições
Oil temperature and vibration sensor ports enable predictive maintenance integration. |
|
★ 3.0x Overload Capacity
Momentary overloads from buried obstacles are absorbed without catastrophic tooth failure. |
★ -35 degC Arctic Rated
PAO VG 460 oil + low-temperature FKM seals standard for northern climate operations. |
|
★ C5M Marine Epoxy Coating
720-hour salt spray rating. Suitable for offshore and coastal applications. |
Tecnologia de Estrutura e Materiais
The housing exterior carries a C5M marine epoxy coating system (primer + intermediate + topcoat, total DFT >= 250 microns, 720-hour salt spray). Gear steels are 18CrNiMo7-6 vacuum-arc-remelted (VAR) ?? aircraft turbine-grade material ?? carburised to 1.0-1.4 mm and ground to DIN ISO 1328 accuracy class 5. Wide-face planet gear blanks are individually balanced after machining. All external fasteners are stainless A4-80 grade for corrosion resistance in offshore and coastal environments.
Cenários típicos de aplicação
| Indústria | Máquina / Uso | Requisito fundamental |
|---|---|---|
| Mineração | 55 t excavator, hard rock mine | 3.0x overload handles buried rock impacts; condition monitoring tracks gearbox health 24/7. |
| Gasoduto | Heavy crawler pipelayer, large diameter line | High torque at very slow speed during precision pipe lowering operations. |
| Em alto-mar | Sistema de acionamento das pernas da plataforma autoelevatória | C5M coating and IP68 sealing withstand continuous salt water spray and immersion. |
| Transfer | Industrial tracked transfer car, steel mill | 200:1 ratio provides ultra-slow controlled load movement; spring brake holds on inclines. |
Guia de Seleção
- Contagem de etapas ?? 3-stage for 35:1-100:1; 4-stage for 100:1-200:1.
- Monitoramento de condição ?? Specify if PT100 oil temperature probe and vibration sensor boss are required.
- Arctic Service ?? Specify PAO VG 460 + low-temperature seals for below -25 degC ambient.
- Offshore/Coastal ?? C5M marine epoxy coating and A4-80 fasteners are standard for this application.
- Sociedade de Classificação ?? For offshore jack-up, state DNV, BV or ABS witnessing requirement at order.
Engage EVER POWER application engineers for a complete drive system study.
Brevini CTD3500 vs. EVER POWER EP-CTD3500
Aviso importante: EVER POWER references the Brevini riduttori CTD3500 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini riduttori. No trademarks or intellectual property of Brevini are reproduced. The EP-CTD3500 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspecto | Brevini CTD3500 | EVER POWER EP-CTD3500 |
|---|---|---|
| Preço | High OEM European tier | Competitive ?? lower total cost |
| Tempo de espera | 12 a 20 semanas | 4 a 7 semanas |
| Proporção máxima (unidade única) | Gama padrão | Up to 200:1 |
| Monitoramento de condição | Não é padrão | Portas de sensor (opção padrão) |
| Arctic Rating | -25 degC std | – 35 degC standard option |
EVER POWER supplies matched high-torque hydraulic travel motors for EP-CTD3500. Request a complete drive system package.
Certificações de Qualidade e Compromisso de Serviço
- ISO 9001:2015 ?? VAR steel melt traceability to finished unit.
- Marcação CE Diretiva de Máquinas 2006/42/CE.
- Inspeção DNV GL / Bureau Veritas Disponível mediante solicitação.
- Garantia de 18 meses do despacho.
- Emergency spare parts dispatched within 48 hours for registered units.
More about our quality standards at EVER POWER Sobre nós.
Estudos de Caso ?? Notas de Campo de Engenharia
| País | Aplicativo | Feedback do cliente |
|---|---|---|
| Austrália | 55 t excavator, magnetite iron ore mine, 6 units | “Hard magnetite generates extreme shock loads. The 3.0x overload rating has eliminated the tooth failures we previously experienced every 4,000 hours.” ?? Equipment Director, Pilbara. |
| Noruega | Offshore jack-up rig leg drive, North Sea | “C5M coating and IP68 sealing held up perfectly after 2 winter seasons in the North Sea. Condition monitoring data flagged a bearing trend 4 weeks before failure ?? avoided a costly rig downtime.” ?? Rig Engineer, Stavanger. |
| China | Heavy tracked transfer car, large steel mill | “200:1 ratio lets us use a compact motor on a 200-tonne steel slab carrier. Energy saving per coil transferred is measurable.” ?? Plant Engineer, Wuhan. |
Perguntas frequentes
Q: Can condition monitoring data be integrated with our existing Modbus SCADA?
A: Yes. The PT100 probe and vibration accelerometer connect to standard signal conditioners compatible with Modbus RTU, PROFIBUS or 4-20 mA analogue.
Q: Is DNV or BV certification available for offshore installations?
A: Yes. Third-party witness inspection by DNV GL or Bureau Veritas can be arranged. Specify at order.
Q: What is the maximum recommended oil change interval?
A: With PAO VG 460, first change at 500 hours, then every 3,000 hours or 18 months. With VG 320, every 2,500 hours or 12 months.
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EVER POWER supports the largest and most demanding tracked machine applications worldwide. Browse our full replacement CTD drive range, aprenda sobre PODER ETERNO, ou contact our engineering team today.
