Descrição
EP-ED2255 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2255 Compatible Replacement | EVER POWER
O ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
O EP-ED2255 replaces the Brevini riduttori ED2255 ?? a 2-stage inline planetary gearbox delivering approximately 37,400 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
Parâmetros técnicos
| Parâmetro | Valor |
|---|---|
| Modelo | EP-ED2255 |
| Substitui | Brevini riduttori ED2255 |
| Output Torque | 37,400 Nm |
| Estágios de engrenagem | 2 |
| Intervalo de proporção | 10:1 – 50:1 |
| Velocidade máxima de entrada | 5,000 rpm |
| Eficiência | >= 96% |
| Classe de proteção | IP65 |
| Peso aproximado | ~313 kg |
Princípio de funcionamento
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A floating sun gear between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
Principais vantagens
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
Tecnologia de Estrutura e Materiais
Housing cast from Ferro fundido dúctil GGG50. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
Cenários típicos de aplicação
| Indústria | Aplicativo | Benefício principal |
|---|---|---|
| Em alto-mar | Large AHC winch main drive | High torque and ratio for active heave compensation. |
| Mineração | SAG mill drive | Extreme continuous torque for semi-autogenous grinding mill. |
| Marine | Large propeller shaft drive | Reliable low-speed drive for large vessel shaft systems. |
| Açúcar | Sugar mill crushing drive | Very high torque at slow speed for sugar cane crushing. |
Guia de Seleção
- Torque de saída necessário (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Relação de transmissão ?? Motor speed (rpm) / required output speed (rpm).
- Contagem de etapas ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- Interface do motor ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Ambiente operacional ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini ED2255 vs. EVER POWER EP-ED2255
Notice: EVER POWER references Brevini riduttori ED2255 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2255 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspecto | Brevini ED2255 | EVER POWER EP-ED2255 |
|---|---|---|
| Preço | OEM European premium | Competitive ?? 30-45% saving typical |
| Tempo de espera | 6-16 weeks depending on size | 2-6 weeks |
| Estágios de engrenagem | 2 | 2 |
| Garantia | 12 meses padrão | 18 meses padrão |
| Personalização | Limited | Desenhos OEM/ODM aceitos |
A EVER POWER também fornece matched electric and hydraulic motors para pacotes completos de sistemas de acionamento. Enquire about motor pairing.
Certificações de Qualidade e Compromisso de Serviço
- ISO 9001:2015 certified manufacturing and quality management.
- Marcação CE ?? EU Machinery Directive 2006/42/EC compliant.
- Garantia de 18 meses from shipment date covering all EP-ED2255 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at EVER POWER Sobre nós.
Case Studies ?? Engineer Field Notes
| País | Aplicativo | Feedback do cliente |
|---|---|---|
| Emirados Árabes Unidos | Cement mill main drive, large plant | “Extreme torque requirement met. CE documentation accepted by our local regulator without question.” ?? Plant Director, Abu Dhabi. |
| Austrália | Large mining excavator travel drive, iron ore mine | “Class-leading torque handled the hardest magnetite bench conditions without overload.” ?? Equipment Director, Pilbara. |
| Netherlands | Ship thruster drive, heavy offshore vessel | “EVER POWER delivered on a very tight shipyard schedule. The gearbox was dimensionally exact.” ?? Marine Engineer, Rotterdam. |
Perguntas frequentes
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
P: Qual é o intervalo mínimo para a troca de óleo?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
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