Описание
EP-EC3255 3-Stage Compact Planetary Gearbox
Brevini Riduttori EC3255 Compatible Replacement | EVER POWER
Он EC3-series extends the compact housing concept to three stages, providing reduction ratios up to 150:1 in a housing diameter typically 12-18% smaller than an equivalent ET3-series unit. It is ideal for compact industrial drives, small tracked equipment, tight-envelope hoists, narrow conveyor drives and space-constrained machine tool axes where the 3-stage ratio range is needed but the machine frame cannot accommodate a full-size 3-stage housing.
Он EP-EC3255 replaces the Brevini riduttori EC3255 ?? a 3-stage compact planetary gearbox delivering approximately 59,500 Nm output torque, ratio range 15:1 – 150:1, and IP rating IP65.
Технические параметры
| Параметр | Ценить |
|---|---|
| Модель | EP-EC3255 |
| Заменяет | Brevini riduttori EC3255 |
| Output Torque | 59,500 Nm |
| Этапы передачи | 3 |
| Диапазон соотношений | 15:1 – 150:1 |
| Максимальная скорость ввода | 4,000 rpm |
| Эффективность | >= 94% |
| Класс защиты | IP65 |
| Приблизительный вес | ~413 kg |
Принцип работы
Three stages are nested coaxially in a reduced-diameter housing. The inter-stage floating sun shaft self-aligns between stages, eliminating any bending moment that would otherwise distort the sun gear teeth under offset loading in the compact housing. A precision output flange register ?? machined to 0.015 mm TIR ?? ensures accurate sprocket and coupling mounting without eccentricity in the narrower housing.
Основные преимущества
|
► 12-18% Smaller OD vs ET3
Same ratio range in a narrower housing ?? fits more machine designs. |
► Floating Sun Shaft
Eliminates bending moment in compact inter-stage bore. |
|
► 0.015 mm Output Register TIR
Precise sprocket mounting without eccentricity. |
► Up to 150:1 Ratio
3-stage compact covers full reduction range for tight spaces. |
|
► Direct EC3-Series Replacement
Identical flange dimensions as Brevini original. |
Технология конструкций и материалов
Housing is cast from Высокопрочный чугун GGG50 and bore-ground to minimise material thickness in ring gear zones. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. Sealed-for-life angular contact bearings on input and output shafts eliminate external lube points in compact installations. External paint is two-coat industrial epoxy, 400h salt spray.
Типичные сценарии применения
| Промышленность | Приложение | Ключевое преимущество |
|---|---|---|
| Offshore | Large AHC winch main drive | High torque and ratio for active heave compensation. |
| Горнодобывающая промышленность | SAG mill drive | Extreme continuous torque for semi-autogenous grinding mill. |
| Морской | Large propeller shaft drive | Reliable low-speed drive for large vessel shaft systems. |
| Sugar | Sugar mill crushing drive | Very high torque at slow speed for sugar cane crushing. |
Руководство по выбору
- Требуемый выходной крутящий момент (Нм) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Передаточное число ?? Motor speed (rpm) / required output speed (rpm).
- Количество этапов ?? 3-stage (3-stage compact) provides ratio 15:1 – 150:1.
- Интерфейс двигателя ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Операционная среда ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC3255 vs. EVER POWER EP-EC3255
Notice: EVER POWER references Brevini riduttori EC3255 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC3255 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Аспект | Brevini EC3255 | EVER POWER EP-EC3255 |
|---|---|---|
| Цена | OEM European premium | Конкурентоспособная цена? Типичная экономия 30-45% |
| Время выполнения | 6-16 weeks depending on size | 2-6 weeks |
| Этапы передачи | 3 | 3 |
| Гарантия | 12 месяцев стандартный | 18 месяцев стандартный |
| Настройка | Limited | Принимаются чертежи OEM/ODM. |
Компания EVER POWER также поставляет электроэнергию. matched electric and hydraulic motors для полных комплектов приводных систем. Enquire about motor pairing.
Сертификаты качества и обязательства по обслуживанию
- ISO 9001:2015 certified manufacturing and quality management.
- Маркировка CE ?? EU Machinery Directive 2006/42/EC compliant.
- 18-месячная гарантия from shipment date covering all EP-EC3255 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at EVER POWER О нас.
Примеры из практики ?? Заметки инженера с места событий
| Страна | Приложение | Отзывы клиентов |
|---|---|---|
| UAE | Cement mill main drive, large plant | “Extreme torque requirement met. CE documentation accepted by our local regulator without question.” ?? Plant Director, Abu Dhabi. |
| Австралия | Large mining excavator travel drive, iron ore mine | “Class-leading torque handled the hardest magnetite bench conditions without overload.” ?? Equipment Director, Pilbara. |
| Нидерланды | Ship thruster drive, heavy offshore vessel | “EVER POWER delivered on a very tight shipyard schedule. The gearbox was dimensionally exact.” ?? Marine Engineer, Rotterdam. |
Часто задаваемые вопросы
Q: What is the advantage of the EC3 over the EC2 in the same size class?
A: The EC3 provides up to 150:1 ratio versus 40:1 for the EC2. Choose EC2 when speed is more important; EC3 when higher reduction is needed in the same compact housing.
Q: Are sealed-for-life bearings standard?
A: Yes on input and output shafts. No external lubrication points on these bearings. Internal gear oil still requires periodic change as per standard schedule.
Сотрудничайте с EVER POWER
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our полный ассортимент замены, explore наши возможности, или Свяжитесь с нами сегодня for a fast quotation. Visit planetary-gear-box.top.
