Описание
EP-ED2091 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2091 Compatible Replacement | EVER POWER
Он ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
Он EP-ED2091 replaces the Brevini riduttori ED2091 ?? a 2-stage inline planetary gearbox delivering approximately 9,680 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
Технические параметры
| Параметр | Ценить |
|---|---|
| Модель | EP-ED2091 |
| Заменяет | Brevini riduttori ED2091 |
| Output Torque | 9,680 Nm |
| Этапы передачи | 2 |
| Диапазон соотношений | 10:1 – 50:1 |
| Максимальная скорость ввода | 5,000 rpm |
| Эффективность | >= 96% |
| Класс защиты | IP65 |
| Приблизительный вес | ~96 kg |
Принцип работы
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A floating sun gear between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
Основные преимущества
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
Технология конструкций и материалов
Housing cast from Высокопрочный чугун GGG50. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are Соединение NBR for mineral and synthetic oil compatibility.
Типичные сценарии применения
| Промышленность | Приложение | Ключевое преимущество |
|---|---|---|
| Paper | Pulp refiner drive | High-power continuous drive for paper pulp refining process. |
| Химический | Large reactor agitator | Reliable slow-speed drive for large-volume chemical reactors. |
| Горнодобывающая промышленность | Ore crusher belt feeder | High torque for dense ore feed on belt feeder conveyor. |
| Water | Large pump drive, treatment plant | Any-orientation mounting for varied pump installation designs. |
Руководство по выбору
- Требуемый выходной крутящий момент (Нм) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Передаточное число ?? Motor speed (rpm) / required output speed (rpm).
- Количество этапов ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- Интерфейс двигателя ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Операционная среда ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini ED2091 vs. EVER POWER EP-ED2091
Notice: EVER POWER references Brevini riduttori ED2091 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2091 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Аспект | Brevini ED2091 | EVER POWER EP-ED2091 |
|---|---|---|
| Цена | OEM European premium | Конкурентоспособная цена? Типичная экономия 30-45% |
| Время выполнения | 6-16 weeks depending on size | 2-6 weeks |
| Этапы передачи | 2 | 2 |
| Гарантия | 12 месяцев стандартный | 18 месяцев стандартный |
| Настройка | Limited | Принимаются чертежи OEM/ODM. |
Компания EVER POWER также поставляет электроэнергию. matched electric and hydraulic motors для полных комплектов приводных систем. Enquire about motor pairing.
Сертификаты качества и обязательства по обслуживанию
- ISO 9001:2015 certified manufacturing and quality management.
- Маркировка CE ?? EU Machinery Directive 2006/42/EC compliant.
- 18-месячная гарантия from shipment date covering all EP-ED2091 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at EVER POWER О нас.
Примеры из практики ?? Заметки инженера с места событий
| Страна | Приложение | Отзывы клиентов |
|---|---|---|
| China | Underground mining conveyor drive | “Compact body was critical in our restricted gallery. 3,000 hours with no issues.” ?? Mine Engineer, Shandong. |
| South Africa | Steel plant roll table drive | “Consistent roll speed improved bar surface quality significantly.” ?? Process Engineer, Johannesburg. |
| Индия | Привод винтового конвейера для цементирования, крупный завод. | “Cost saving over OEM allowed us to order a spare set as insurance stock.” ?? Procurement Director, Mumbai. |
Часто задаваемые вопросы
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
В: Каков минимальный интервал замены масла?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
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