Beskrivning
EP-EC2065 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2065 Compatible Replacement | EVER POWER
De EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
De EP-EC2065 replaces the Brevini riduttori EC2065 ?? a 2-stage compact planetary gearbox delivering approximately 4,180 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
Tekniska parametrar
| Parameter | Värde |
|---|---|
| Modell | EP-EC2065 |
| Ersätter | Brevini riduttori EC2065 |
| Output Torque | 4,180 Nm |
| Växelsteg | 2 |
| Förhållandeintervall | 8:1 – 40:1 |
| Max ingångshastighet | 5,000 rpm |
| Effektivitet | >= 96% |
| Skyddsklass | IP65 |
| Ungefärlig vikt | ~44 kg |
Arbetsprincip
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
Kärnfördelar
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
Struktur och materialteknik
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
Typiska tillämpningsscenarier
| Industri | Ansökan | Viktig fördel |
|---|---|---|
| Industrial | Belt conveyor intermediate drive | Efficient drive for continuous-duty belt conveyor systems. |
| Kemisk | Blandarens omrörardrivning | Reliable torque for viscous product mixing at various speeds. |
| Marine | Deck machinery auxiliary | IP66 sealing for marine deck and winch room environments. |
| Brytning | Pump jack drive | Consistent slow-speed drive for mine dewatering pumps. |
Urvalsguide
- Erforderligt utgångsmoment (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Utväxlingsförhållande ?? Motor speed (rpm) / required output speed (rpm).
- Antal etapper ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- Motorgränssnitt ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Driftsmiljö ?? IP class, ambient temperature, mounting orientation.
Contact our engineers för en gratis granskning av applikationsstorlekar.
Brevini EC2065 vs. EVER POWER EP-EC2065
Notice: EVER POWER references Brevini riduttori EC2065 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2065 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspekt | Brevini EC2065 | EVER POWER EP-EC2065 |
|---|---|---|
| Pris | OEM European premium | Competitive ?? 30-45% saving typical |
| Ledtid | 6-16 weeks depending on size | 2-6 weeks |
| Växelsteg | 2 | 2 |
| Garanti | 12 månader standard | 18 månader standard |
| Anpassning | Limited | OEM/ODM-ritningar accepterade |
EVER POWER levererar även matchade el- och hydraulmotorer för kompletta drivsystempaket. Fråga om motorparning.
Kvalitetscertifieringar och serviceåtagande
- ISO 9001:2015 certifierad tillverkning och kvalitetsledning.
- CE-märkning Uppfyller EU:s maskindirektiv 2006/42/EG.
- 18 månaders garanti from shipment date covering all EP-EC2065 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Läs mer på EVER POWER Om oss.
Fallstudier ?? Fältanteckningar för ingenjörer
| Land | Ansökan | Kundfeedback |
|---|---|---|
| Australien | Conveyor head drive, iron ore processing | “Any-orientation mounting solved our inclined conveyor challenge without frame modification.” ?? Engineering Manager, Perth. |
| Norway | Marine auxiliary deck machinery, supply vessel | “IP66 sealing passed the vessel class inspection without modification.” ?? Chief Engineer, Bergen. |
| Kanada | Chemical mixer drive, polymer plant | “Reliable operation over 14-month continuous duty. No seal or bearing failure.” ?? Plant Engineer, Montreal. |
Vanliga frågor
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
Samarbeta med EVER POWER
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our komplett ersättningssortiment, utforska our capabilities, eller kontakta oss idag för en snabb offert. Besök planetväxellåda.topp.
