Beskrivning
EP-EC3155 3-Stage Compact Planetary Gearbox
Brevini Riduttori EC3155 Compatible Replacement | EVER POWER
De EC3-series extends the compact housing concept to three stages, providing reduction ratios up to 150:1 in a housing diameter typically 12-18% smaller than an equivalent ET3-series unit. It is ideal for compact industrial drives, small tracked equipment, tight-envelope hoists, narrow conveyor drives and space-constrained machine tool axes where the 3-stage ratio range is needed but the machine frame cannot accommodate a full-size 3-stage housing.
De EP-EC3155 replaces the Brevini riduttori EC3155 ?? a 3-stage compact planetary gearbox delivering approximately 29,750 Nm output torque, ratio range 15:1 – 150:1, and IP rating IP65.
Tekniska parametrar
| Parameter | Värde |
|---|---|
| Modell | EP-EC3155 |
| Ersätter | Brevini riduttori EC3155 |
| Output Torque | 29,750 Nm |
| Växelsteg | 3 |
| Förhållandeintervall | 15:1 – 150:1 |
| Max ingångshastighet | 4,000 rpm |
| Effektivitet | >= 94% |
| Skyddsklass | IP65 |
| Ungefärlig vikt | ~233 kg |
Arbetsprincip
Three stages are nested coaxially in a reduced-diameter housing. The inter-stage floating sun shaft self-aligns between stages, eliminating any bending moment that would otherwise distort the sun gear teeth under offset loading in the compact housing. A precision output flange register ?? machined to 0.015 mm TIR ?? ensures accurate sprocket and coupling mounting without eccentricity in the narrower housing.
Kärnfördelar
|
► 12-18% Smaller OD vs ET3
Same ratio range in a narrower housing ?? fits more machine designs. |
► Floating Sun Shaft
Eliminates bending moment in compact inter-stage bore. |
|
► 0.015 mm Output Register TIR
Precise sprocket mounting without eccentricity. |
► Up to 150:1 Ratio
3-stage compact covers full reduction range for tight spaces. |
|
► Direct EC3-Series Replacement
Identical flange dimensions as Brevini original. |
Struktur och materialteknik
Housing is cast from GGG50 segjärn and bore-ground to minimise material thickness in ring gear zones. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. Sealed-for-life angular contact bearings on input and output shafts eliminate external lube points in compact installations. External paint is two-coat industrial epoxy, 400h salt spray.
Typiska tillämpningsscenarier
| Industri | Ansökan | Viktig fördel |
|---|---|---|
| Offshore | Deck crane main drive | High torque for offshore crane main hoist and travel drives. |
| Papper | Large web tension drive | Precise torque for winding tension control on wide paper webs. |
| Brytning | Large scraper conveyor | High starting torque for fully-loaded scraper chain conveyor. |
| Energi | Hydroelectric gate drive | Reliable slow-speed drive for large penstock gate actuation. |
Urvalsguide
- Erforderligt utgångsmoment (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Utväxlingsförhållande ?? Motor speed (rpm) / required output speed (rpm).
- Antal etapper ?? 3-stage (3-stage compact) provides ratio 15:1 – 150:1.
- Motorgränssnitt ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Driftsmiljö ?? IP class, ambient temperature, mounting orientation.
Contact our engineers för en gratis granskning av applikationsstorlekar.
Brevini EC3155 vs. EVER POWER EP-EC3155
Notice: EVER POWER references Brevini riduttori EC3155 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC3155 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspekt | Brevini EC3155 | EVER POWER EP-EC3155 |
|---|---|---|
| Pris | OEM European premium | Competitive ?? 30-45% saving typical |
| Ledtid | 6-16 weeks depending on size | 2-6 weeks |
| Växelsteg | 3 | 3 |
| Garanti | 12 månader standard | 18 månader standard |
| Anpassning | Limited | OEM/ODM-ritningar accepterade |
EVER POWER levererar även matchade el- och hydraulmotorer för kompletta drivsystempaket. Fråga om motorparning.
Kvalitetscertifieringar och serviceåtagande
- ISO 9001:2015 certifierad tillverkning och kvalitetsledning.
- CE-märkning Uppfyller EU:s maskindirektiv 2006/42/EG.
- 18 månaders garanti from shipment date covering all EP-EC3155 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Läs mer på EVER POWER Om oss.
Fallstudier ?? Fältanteckningar för ingenjörer
| Land | Ansökan | Kundfeedback |
|---|---|---|
| USA | Wind turbine yaw drive replacement, wind farm | “18-month warranty accepted by our turbine OEM. Zero failures across 12 units in first year.” ?? O&M Manager, Texas. |
| Germany | Large belt conveyor overland drive, mine | “Efficiency match with original spec confirmed on our test bench. Lead time was half of OEM.” ?? Technical Director, Cologne. |
| Chile | Vertical roller mill drive, cement plant | “Energy saving versus our previous inefficient gearbox was measurable on the monthly electricity bill.” ?? Plant Manager, Antofagasta. |
Vanliga frågor
Q: What is the advantage of the EC3 over the EC2 in the same size class?
A: The EC3 provides up to 150:1 ratio versus 40:1 for the EC2. Choose EC2 when speed is more important; EC3 when higher reduction is needed in the same compact housing.
Q: Are sealed-for-life bearings standard?
A: Yes on input and output shafts. No external lubrication points on these bearings. Internal gear oil still requires periodic change as per standard schedule.
Samarbeta med EVER POWER
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our komplett ersättningssortiment, utforska our capabilities, eller kontakta oss idag för en snabb offert. Besök planetväxellåda.topp.
