Beskrivning
EP-ED2030 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2030 Compatible Replacement | EVER POWER
De ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
De EP-ED2030 replaces the Brevini riduttori ED2030 ?? a 2-stage inline planetary gearbox delivering approximately 1,540 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
Tekniska parametrar
| Parameter | Värde |
|---|---|
| Modell | EP-ED2030 |
| Ersätter | Brevini riduttori ED2030 |
| Output Torque | 1,540 Nm |
| Växelsteg | 2 |
| Förhållandeintervall | 10:1 – 50:1 |
| Max ingångshastighet | 5,000 rpm |
| Effektivitet | >= 96% |
| Skyddsklass | IP65 |
| Ungefärlig vikt | ~14 kg |
Arbetsprincip
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A floating sun gear between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
Kärnfördelar
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
Struktur och materialteknik
Housing cast from GGG50 segjärn. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
Typiska tillämpningsscenarier
| Industri | Ansökan | Viktig fördel |
|---|---|---|
| Food | Portioning conveyor drive | IP65 sealing for food-grade wash-down compliance. |
| Förpackning | Carton erector drive | Reliable high-cycle servo drive for carton forming. |
| Textil | Yarn winding tension drive | Precise speed regulation for consistent winding tension. |
| Automatisering | Guided vehicle wheel drive | Compact housing for narrow-profile AGV wheel assemblies. |
Urvalsguide
- Erforderligt utgångsmoment (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Utväxlingsförhållande ?? Motor speed (rpm) / required output speed (rpm).
- Antal etapper ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- Motorgränssnitt ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Driftsmiljö ?? IP class, ambient temperature, mounting orientation.
Contact our engineers för en gratis granskning av applikationsstorlekar.
Brevini ED2030 vs. EVER POWER EP-ED2030
Notice: EVER POWER references Brevini riduttori ED2030 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2030 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspekt | Brevini ED2030 | EVER POWER EP-ED2030 |
|---|---|---|
| Pris | OEM European premium | Competitive ?? 30-45% saving typical |
| Ledtid | 6-16 weeks depending on size | 2-6 weeks |
| Växelsteg | 2 | 2 |
| Garanti | 12 månader standard | 18 månader standard |
| Anpassning | Begränsad | OEM/ODM-ritningar accepterade |
EVER POWER levererar även matchade el- och hydraulmotorer för kompletta drivsystempaket. Fråga om motorparning.
Kvalitetscertifieringar och serviceåtagande
- ISO 9001:2015 certifierad tillverkning och kvalitetsledning.
- CE-märkning Uppfyller EU:s maskindirektiv 2006/42/EG.
- 18 månaders garanti from shipment date covering all EP-ED2030 manufacturing defects.
- Teknisk respons inom 48 timmar för problem i fält.
- Seal kits and wear parts stocked for rapid dispatch.
Läs mer på EVER POWER Om oss.
Fallstudier ?? Fältanteckningar för ingenjörer
| Land | Ansökan | Kundfeedback |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| Sydkorea | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brasilien | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
Vanliga frågor
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
Q: What is the minimum oil change interval?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
Samarbeta med EVER POWER
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our komplett ersättningssortiment, utforska our capabilities, eller kontakta oss idag för en snabb offert. Besök planetväxellåda.topp.
