Beskrivning
EP-EQ4065 4-Stage Ultra-High Ratio Planetary Gearbox
Brevini Riduttori EQ4065 Compatible Replacement | EVER POWER
De EQ4-series achieves ratio ranges up to 500:1 in a single housing by stacking four planetary stages ?? the highest reduction option in the EC/EM family. Designed for very slow-speed drives, large industrial positioning systems, antenna and telescope slew drives, kiln and furnace car drives, and large-scale material handling applications where output speed is measured in RPM fractions and maximum torque is non-negotiable.
De EP-EQ4065 ersätter Brevini riduttori EQ4065 ?? a 4-stage planetary gearbox delivering approximately 15,400 Nm output torque, ratio range 50:1 – 500:1, and IP rating IP66.
Tekniska parametrar
| Parameter | Värde |
|---|---|
| Modell | EP-EQ4065 |
| Ersätter | Brevini riduttori EQ4065 |
| Utgående vridmoment | 15,400 Nm |
| Växelsteg | 4 |
| Förhållandeintervall | 50:1 – 500:1 |
| Max ingångshastighet | 3,000 rpm |
| Effektivitet | >= 92% |
| Skyddsklass | IP66 |
| Ungefärlig vikt | ~96 kg |
Arbetsprincip
Four coaxial planetary stages cascade speed reduction and torque multiplication. Stage 1 handles the high-speed motor input; each successive stage multiplies torque while halving speed. The 4-stage design uses a dual-seal output shaft arrangement ?? a primary FKM lip seal plus a labyrinth ?? providing redundant protection against dust and slurry ingress in the slow-speed, high-torque industrial environments where EQ4 units are most commonly deployed.
Kärnfördelar
|
● Up to 500:1 Single Housing
Eliminates tandem gearbox arrangements for extreme ratios. |
● Dual-Seal Output Shaft
Primary FKM seal plus labyrinth ?? redundant ingress protection. |
|
● IP66 Standard Sealing
Outdoor and wet industrial environment rated. |
● 4-Stage Torque Density
Maximum torque for given housing size in the EC/EM range. |
|
● Direct EQ4-Series Replacement
Identical flange and port dimensions. |
Struktur och materialteknik
All four stages use 17CrNiMo6 karburerat och slipat stål gears. Output stage planet journals run on needle roller bearings with hardened pins for maximum radial stiffness. The housing is cast from GGG50 segjärn with H7 bore tolerances throughout. External coating is epoxy-chromate primer for C4 corrosion zone service.
Typiska tillämpningsscenarier
| Industri | Ansökan | Viktig fördel |
|---|---|---|
| Industrial | Belt conveyor intermediate drive | Efficient drive for continuous-duty belt conveyor systems. |
| Kemisk | Blandarens omrörardrivning | Reliable torque for viscous product mixing at various speeds. |
| Marin | Deck machinery auxiliary | IP66 sealing for marine deck and winch room environments. |
| Brytning | Pump jack drive | Consistent slow-speed drive for mine dewatering pumps. |
Urvalsguide
- Erforderligt utgångsmoment (Nm) Bekräfta topp och kontinuerlig med säkerhetsfaktor (typiskt 1,3–2,0).
- Utväxlingsförhållande Motorvarvtal (rpm) / önskat utgångsvarvtal (rpm).
- Antal etapper ?? 4-stage (4-stage) provides ratio 50:1 – 500:1.
- Motorgränssnitt Flänstyp (SAE/ISO metrisk), axeldiameter och kil.
- Driftsmiljö IP-klass, omgivningstemperatur, monteringsriktning.
Kontakta våra ingenjörer för en gratis granskning av applikationsstorlekar.
Brevini EQ4065 vs. EVER POWER EP-EQ4065
Varsel: EVER POWER references Brevini riduttori EQ4065 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EQ4065 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspekt | Brevini EQ4065 | EVER POWER EP-EQ4065 |
|---|---|---|
| Pris | OEM europeisk premium | Konkurrenskraftig ?? 30-45% typisk besparing |
| Ledtid | 6–16 veckor beroende på storlek | 2–6 veckor |
| Växelsteg | 4 | 4 |
| Garanti | 12 månader standard | 18 månader standard |
| Anpassning | Begränsad | OEM/ODM-ritningar accepterade |
EVER POWER levererar även matchade el- och hydraulmotorer för kompletta drivsystempaket. Fråga om motorparning.
Kvalitetscertifieringar och serviceåtagande
- ISO 9001:2015 certifierad tillverkning och kvalitetsledning.
- CE-märkning Uppfyller EU:s maskindirektiv 2006/42/EG.
- 18 månaders garanti from shipment date covering all EP-EQ4065 manufacturing defects.
- Teknisk respons inom 48 timmar för problem i fält.
- Tätningssatser och slitdelar i lager för snabb leverans.
Läs mer på EVER POWER Om oss.
Fallstudier ?? Fältanteckningar för ingenjörer
| Land | Ansökan | Kundfeedback |
|---|---|---|
| Australien | Conveyor head drive, iron ore processing | “Any-orientation mounting solved our inclined conveyor challenge without frame modification.” ?? Engineering Manager, Perth. |
| Norge | Marine auxiliary deck machinery, supply vessel | “IP66 sealing passed the vessel class inspection without modification.” ?? Chief Engineer, Bergen. |
| Kanada | Chemical mixer drive, polymer plant | “Reliable operation over 14-month continuous duty. No seal or bearing failure.” ?? Plant Engineer, Montreal. |
Vanliga frågor
Q: What is the minimum output speed achievable?
A: With a 3,000 rpm input and the 500:1 maximum ratio, minimum output speed is 6 rpm. Lower speeds require a proportional reduction in input speed.
Q: Can the EQ4-series handle reversing loads?
A: Yes. All four stages are rated for equal forward and reverse torque. Fatigue life calculations assume 50/50 direction split.
Samarbeta med EVER POWER
EVER POWER stöder OEM-maskinbyggare och underhållsteam över hela världen. Bläddra bland våra komplett ersättningssortiment, utforska våra förmågor, eller kontakta oss idag för en snabb offert. Besök planetväxellåda.topp.
