Beskrivning
EP-RPR3046 Planetary Gearbox
EVER POWER 3-Stage Compact Planetary Gearbox ?? Higher Reduction for Automation
De EP-RPR3046 adds a third planetary stage to the RPR046 housing, raising peak output torque to 7,800 Nm and ratio range to 100:1 while maintaining the same external footprint as the 2-stage RPR2046. This makes it the first choice when servo or induction motors need a high reduction ratio ?? such as slow-speed rotary tables, indexing mechanisms and material handling lifts ?? without enlarging the machine frame.
Tekniska parametrar
| Parameter | Värde |
|---|---|
| Modell | EP-RPR3046 |
| Ersätter | Brevini riduttori RPR3046 |
| Maximalt utgående vridmoment | 7,800 Nm |
| Växelsteg | 3 |
| Förhållandeintervall | 20:1 – 100:1 |
| Max ingångshastighet | 3,500 rpm |
| Skyddsklass | IP65 |
| Ungefärlig vikt | ~24 kg |
Arbetsprincip
Three sequential planetary stages share the same concentric axis. Stage 1 handles the high-speed motor input at up to 3,500 rpm. Stage 2 and 3 multiply torque further with each reducing input speed proportionally. The floating sun gear in stage 2 compensates for carrier concentricity errors between stages, eliminating the need for precision alignment at assembly and improving load sharing across all planet gears simultaneously.
Kärnfördelar
|
▲ 100:1 High Ratio
3-stage design covers slow-speed applications that a 2-stage cannot reach. |
▲ Same Footprint as RPR2046
No machine redesign needed when upgrading from 2-stage to 3-stage. |
|
▲ Floating Sun Stage 2
Compensates inter-stage concentricity, improving load sharing and life. |
▲ Angular Contact Output
Handles combined axial and radial loads from cantilevered drive elements. |
|
▲ Direct RPR3046 Replacement
Identical flange dimensions ?? bolt-in replacement. |
Struktur och materialteknik
The 3-stage housing is cast from GGG40 ductile iron for stiffness. Planet gears throughout all three stages use 17CrNiMo6 steel, carburised and ground to DIN 5 accuracy. Angular contact ball bearings support the output shaft, providing combined axial and radial load capacity for cantilevered gear or sprocket loads.
Typiska tillämpningsscenarier
| Industri | Ansökan | Viktigt krav |
|---|---|---|
| Automatisering | Slow-speed rotary table drive | 100:1 ratio provides smooth, precise table rotation from a standard motor. |
| Material Handling | Goods lift / vertical conveyor | High reduction allows small motor to drive heavy loads at low speed. |
| Utskrift | Web tension control dancer roll | 3-stage accuracy maintains consistent web tension across print width. |
| Food Processing | Mixing and dosing conveyor | IP65 sealing handles food-grade wash-down on external surfaces. |
Urvalsguide
- Erforderligt utgångsmoment (Nm) Bekräfta maximalt och kontinuerligt vridmomentkrav med lämplig säkerhetsfaktor.
- Utväxlingsförhållande Motorvarvtal (rpm) dividerat med önskat utgångsvarvtal (rpm).
- Driftscykel Kontinuerlig S1 eller intermittent S3/S6; påverkar termisk nedklassning.
- Motorgränssnitt Flänstyp (SAE/ISO), axeldiameter, kilspår eller splinespecifikation.
- Miljö IP-klass, omgivningstemperatur, korrosionszon, orientering.
Kontakta vårt teknikteam för en gratis granskning av applikationsstorlekar.
Brevini RPR3046 vs. EVER POWER EP-RPR3046
Viktigt meddelande: EVER POWER references the Brevini riduttori RPR3046 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3046 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspekt | Brevini RPR3046 | EVER POWER EP-RPR3046 |
|---|---|---|
| Pris | OEM-premie | Konkurrenskraftig |
| Ledtid | 6–12 veckor | 2–4 veckor |
| Floating Sun | Not standard | Stage 2 standard |
| Output Bearing | Radial only | Angular contact std |
| Garanti | 12 månader | 18 månader |
EVER POWER levererar även matchade el- och hydraulmotorer för kompletta drivsystempaket. Fråga om motorparning.
Kvalitetscertifieringar och serviceåtagande
- ISO 9001:2015 certifierad tillverkning och kvalitetsledning.
- CE-märkning Uppfyller EU:s maskindirektiv 2006/42/EG.
- 18 månaders garanti from shipment date on all EP-RPR3046 units.
- Tekniskt svar inom 48 timmar för problem i fält.
- Reservdelar och tätningssatser finns i lager för snabb leverans.
Läs mer på EVER POWER Om oss.
Fallstudier ?? Fältanteckningar för ingenjörer
| Land | Ansökan | Feed-back |
|---|---|---|
| Italy | Rotary table drive for CNC machining centre | “100:1 ratio from a standard servo motor eliminated the need for a gearmotor package. Space saving was significant.” ?? Machine Builder, Turin. |
| South Korea | Vertical goods lift, electronics factory | “3-stage torque capacity handled our 800 kg load with a 0.75 kW motor. Energy saving versus previous larger motor was immediately measurable.” ?? Plant Engineer, Suwon. |
| Brazil | Mixing conveyor, sugar mill dosing system | “IP65 sealing handled the sugar dust environment well. No seal failure after 18 months continuous operation.” ?? Process Engineer, Sao Paulo. |
Vanliga frågor
Q: What is the efficiency of the 3-stage design?
A: Each stage has >= 96% efficiency. Three stages combined: >= 88.5% overall. This is suitable for most continuous industrial duty applications.
Q: Can I use the same motor as my existing RPR2046 installation?
A: Yes, provided the motor speed and torque are within the EP-RPR3046 input rating. The input flange dimensions match the RPR2046 family.
Samarbeta med EVER POWER
EVER POWER stöder OEM-maskinbyggare, ingenjörsentreprenörer och underhållsteam över hela världen. Bläddra bland våra komplett ersättningssortiment, utforska våra tillverkningsmöjligheter, eller kontakta oss idag för en snabb offert. Besök planetväxellåda.topp för hela EVER POWER-portföljen.
