รายละเอียดเพิ่มเติม
EP-SC6002 2-Stage Inline Planetary Gearbox
Brevini Riduttori SC6002 Compatible Replacement | EVER POWER
EVER POWER’s EP-SC6002 is a 2-stage inline planetary gearbox in the Brevini SL/SC compatible replacement range, rated at approximately 6,000 Nm output torque. The SC series compact planetary gearbox is engineered with full dimensional compatibility to the Brevini riduttori SC6002 — the same flange pattern, output shaft and housing register — enabling maintenance teams to replace failed units without machine downtime beyond the installation itself. With IP65 sealing, synthetic oil bath lubrication and a forged carrier assembly, this unit is designed for long service intervals in demanding continuous-duty industrial environments.
พารามิเตอร์ทางเทคนิค
| พารามิเตอร์ | ค่า |
|---|---|
| แบบอย่าง | EP-SC6002 |
| แทนที่ | Brevini riduttori SC6002 |
| Output Torque (approx.) | 6,000 Nm |
| เกียร์สเตจ | 2 |
| ช่วงอัตราส่วน | 10:1 – 60:1 |
| ความเร็วอินพุตสูงสุด | 5,000 |
| ประสิทธิภาพ | >= 96% |
| ระดับการป้องกัน | IP65 |
| น้ำหนักโดยประมาณ | ประมาณ 44 กก. |
| Housing Material | Ductile Iron GGG50 |
| Lubrication | Synthetic ISO VG 220 (oil-bath, factory filled) |
| Operating Temp. | -25 degC to +80 degC |
| Output Interface | Hollow bore or solid shaft (specify at order) |
หลักการทำงาน
The two-stage epicyclic design of EP-SC602 achieves maximum efficiency by minimising the number of gear mesh contacts in the power path. Input power from the motor enters the first sun gear. The planet gears — mounted on a precision carrier — orbit the sun and react against a fixed ring gear, stepping down speed and multiplying torque at the carrier output. This carrier then drives the next stage input, compounding the reduction. The output shaft or hollow bore is supported by a back-to-back bearing arrangement providing combined axial and radial load capacity for direct sprocket, coupling or gear drive connections.
ข้อได้เปรียบหลัก
|
★ 6,000 Nm Rated Torque
Full rated output torque for demanding continuous industrial duty cycles. |
► 2-stage Efficiency
Balanced efficiency and ratio range for the required application. |
|
● Brevini SC602 Direct Fit
Identical mounting dimensions — installs in original machine pocket without modification. |
▲ Oil-Bath Lubrication
Sealed oil-bath serves all mounting orientations — horizontal, vertical and inverted. |
|
◆ 18-Month Warranty
EVER POWER’s 18-month warranty exceeds the 12-month standard of most European OEM suppliers. |
เทคโนโลยีโครงสร้างและวัสดุ
The one-piece GGG50 ductile iron housing is stress-relieved after casting and precision-bored to eliminate misalignment between gear stages. Planet journals run on needle roller bearing assemblies with hardened pins, providing maximum radial stiffness in the compact housing diameter. The output flange register face is precision-turned to 0.015 mm total runout for accurate shaft coupling or sprocket mounting without eccentricity. O-ring face seals at housing joint faces use HNBR compound for compatibility with biodegradable hydraulic fluids.
ตัวอย่างการใช้งานทั่วไป
| อุตสาหกรรม | แอปพลิเคชัน | ประโยชน์หลัก |
|---|---|---|
| การทำเหมือง | Belt conveyor head pulley drive | High-efficiency 2-stage minimises heat generation in underground gallery. |
| Cement | Raw meal screw conveyor | High torque for dense raw meal transport at slow speed. |
| เคมี | ระบบขับเคลื่อนใบพัดกวนของเครื่องผสม | Reliable torque for continuous viscous product mixing. |
| Steel | Roll table drive | Consistent speed for hot-rolled bar transfer between mill stands. |
คู่มือการเลือก
- แรงบิดเอาต์พุตที่ต้องการ (นิวตันเมตร) — Confirm peak and continuous torque with safety factor of 1.3-2.0.
- อัตราทดเกียร์ — Motor speed (rpm) / required output speed (rpm). Range: 10:1 – 60:1.
- จำนวนเวที — 2-stage provides ratio range 10:1 – 60:1. Higher stages = higher ratio and lower efficiency.
- อินเทอร์เฟซมอเตอร์ — Flange type (SAE / IEC metric), shaft diameter and keyway.
- IP Rating — IP65 is standard. IP67/IP68 upgrade available for washdown or outdoor service.
- Mounting Orientation — Horizontal, vertical or inverted; all supported with standard oil-bath lubrication.
- Operating Temperature — Standard -25 to +80 degC; Arctic and high-temp variants available.
Not sure which configuration fits your machine? Send us your machine datasheet for a free engineering review.
Brevini SC6002 vs. EVER POWER EP-SC6002
Important Notice: EVER POWER references the Brevini riduttori SC6002 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SC6002 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| ด้าน | Brevini SC6002 | EVER POWER EP-SC6002 |
|---|---|---|
| ราคา | OEM premium — Italian/European manufacturer | Competitive — typically 30-45% lower |
| ระยะเวลานำส่ง | 8-16 weeks typical | 3-6 weeks standard |
| Mounting Dimensions | Original Brevini SC6002 specification | Fully compatible — direct bolt-in |
| จำนวนเวที | 2 | 2 |
| Gear Ratio Range | 10:1 – 60:1 | 10:1 – 60:1 |
| การรับประกัน | มาตรฐาน 12 เดือน | มาตรฐาน 18 เดือน |
| การปรับแต่ง | Limited aftermarket options | รับผลิตแบบ OEM/ODM |
นอกจากนี้ EVER POWER ยังจัดจำหน่ายสินค้าอื่นๆ อีกด้วย matched electric motors, servo motors and hydraulic motors สำหรับชุดระบบขับเคลื่อนแบบครบชุด Enquire about complete motor and gearbox packages.
การรับรองคุณภาพและพันธสัญญาด้านบริการ
- ISO 9001:2015 certified manufacturing and quality management system.
- เครื่องหมาย CE — EU Machinery Directive 2006/42/EC compliant.
- รับประกัน 18 เดือน from shipment date on all EP-SC6002 units.
- 48-hour technical response for field installation and commissioning issues.
- Spare seal kits, planet sets and bearing kits stocked for rapid dispatch.
- Third-party inspection (DNV GL, Bureau Veritas, SGS) available on request.
Learn about our quality standards at เกี่ยวกับเรา อีเวอร์ พาวเวอร์.
Case Studies — Engineer Field Notes
| ประเทศ | แอปพลิเคชัน | ความคิดเห็นของลูกค้า |
|---|---|---|
| ออสเตรเลีย | Underground belt conveyor drive, coal mine, 4 units | “High-efficiency 2-stage reduced heat in our confined underground gallery. Temperature down 8 degC.” — Ventilation Engineer, Hunter Valley. |
| India | Cement screw conveyor drive, large plant | “Cost saving allowed us to order a spare set. EVER POWER confirmed delivery within 3 weeks.” — Procurement Manager, Mumbai. |
| แคนาดา | Chemical mixer drive, polymer plant, continuous duty | “18 months of continuous operation without a single failure. Seal integrity confirmed at every scheduled inspection.” — Plant Engineer, Montreal. |
คำถามที่พบบ่อย
Q: Can the gearbox be mounted in any orientation?
A: Yes for units with oil-bath lubrication. The sealed housing maintains lubrication effectiveness in horizontal, vertical shaft-up, vertical shaft-down, and inverted mounting positions without modification.
Q: What backlash is standard?
A: Standard backlash is <= 8 arcmin for 1-stage and 2-stage units; <= 10 arcmin for 3-stage and 4-stage units. Reduced backlash options (<= 5 arcmin for 1-stage, <= 6 arcmin for 2-stage) are available for precision servo applications.
ร่วมเป็นพันธมิตรกับ EVER POWER
Whether you need a single emergency replacement for a failed Brevini SC6002 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
Browse our full Brevini replacement range, visit planetarygearboxes.net for the complete product portfolio, or contact our engineering team today for a fast quotation.
