Açıklama
EP-RPR2600 Planetary Gearbox
EVER POWER 2-Stage 62,000 Nm High-Power Planetary Gearbox
O EP-RPR2600 delivers 62,000 Nm in EVER POWER’s largest 2-stage RPR format, replacing the Brevini riduttori RPR2600. At this torque class, the 2-stage design’s efficiency advantage is most significant ?? every percentage point of additional efficiency saves measurable electricity cost annually at the continuous power levels involved. This unit serves large cement vertical roller mills, large pump drives in water treatment and oil production, large fan systems and heavy industrial drives in primary processing industries.
Teknik Parametreler
| Parametre | Değer |
|---|---|
| Model | EP-RPR2600 |
| Yerine geçer | Brevini riduttori RPR2600 |
| Maksimum Çıkış Torku | 62,000 Nm |
| Dişli Aşamaları | 2 |
| Oran Aralığı | 25:1 – 100:1 |
| Maksimum Giriş Hızı | 2,200 rpm |
| Koruma Sınıfı | IP67 |
| Yaklaşık Ağırlık | ~175 kg |
Çalışma Prensibi
Two extra-large-module planetary stages operate at continuous thermal limit of 95 kW. The oil-jet lubrication system ?? standard at this torque class ?? continuously sprays temperature-controlled ISO VG 320 PAO oil directly onto each gear mesh zone, providing both lubrication and active cooling. An integrated oil temperature and oil level sensor housing allows connection to plant DCS for continuous drive health monitoring.
Temel Avantajlar
|
● Oil-Jet Lubrication System
Active mesh cooling ?? manages 95 kW continuous thermal load at rated torque. |
● Oil Temp + Level Sensor Housing
Integrated DCS monitoring interface ?? connects directly to plant control system. |
|
● VAR Steel All Gears
Maximum fatigue life at 62,000 Nm continuous duty. |
● Cylindrical + Taper Roller Bearings
Optimised separate radial and axial load bearings ?? maximum capacity at power class. |
|
● Direct RPR2600 Replacement
Same external mounting interface as Brevini unit. |
Yapı ve Malzeme Teknolojisi
All gears are forged from 18CrNiMo7-6 VAR steel, carburised to 1.2-1.5 mm and ground to DIN ISO 1328 class 5. The housing is fabricated from GGG70 nodular iron stress-relieved after casting. Bearing arrangement uses cylindrical roller bearings for radial loads and separate taper roller thrust bearings for axial loads, providing maximum capacity at this power class.
Tipik Uygulama Senaryoları
| Sanayi | Başvuru | Temel Gereksinim |
|---|---|---|
| Cement | Vertical roller mill main drive | Oil-jet cooling manages 95 kW continuous thermal load in confined mill house. |
| su | Large vertical pump, 10 MW water treatment plant | 2-stage efficiency minimises pump drive losses at utility scale. |
| Oil & Gas | Large compressor drive, gas processing plant | Oil-jet lubrication standard for compressor gearbox applications. |
| Pulp & Paper | Large refiner main drive | 62,000 Nm handles startup torque of paper pulp refiner at full load. |
Seçim Kılavuzu
- Gerekli Çıkış Torku (Nm) Uygun güvenlik faktörüyle birlikte tepe ve sürekli tork gereksinimini doğrulayın.
- Dişli Oranı Motor devri (rpm) bölü istenen çıkış devri (rpm).
- Görev Döngüsü Sürekli S1 veya aralıklı S3/S6; termal kapasite düşüşünü etkiler.
- Motor Arayüzü Flanş tipi (SAE/ISO), mil çapı, kama yuvası veya spline özellikleri.
- Çevre IP sınıfı, ortam sıcaklığı, korozyon bölgesi, yönelim.
Mühendislik ekibimizle iletişime geçin. Ücretsiz uygulama boyutlandırma incelemesi için.
Brevini RPR2600 vs. EVER POWER EP-RPR2600
Önemli Duyuru: EVER POWER references the Brevini riduttori RPR2600 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2600 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Bakış açısı | Brevini RPR2600 | EVER POWER EP-RPR2600 |
|---|---|---|
| Fiyat | Very high OEM rate | Competitive on large-unit basis |
| Kurşun zamanı | 12-20 weeks | 5-7 weeks |
| Lube System | Splash std | Oil-jet standard |
| Monitoring | Optional | Oil temp+level integrated |
| Garanti | 12 ay | 18 ay |
EVER POWER ayrıca tedarik de sağlamaktadır. eşleştirilmiş elektrikli ve hidrolik motorlar Komple tahrik sistemi paketleri için. Motor eşleştirme hakkında bilgi alın.
Kalite Sertifikaları ve Hizmet Taahhüdü
- ISO 9001:2015 Sertifikalı üretim ve kalite yönetimi.
- CE İşareti AB Makine Direktifi 2006/42/EC'ye uygundur.
- 18 ay garanti from shipment date on all EP-RPR2600 units.
- Saha sorunlarına 48 saat içinde teknik destek sağlanacaktır.
- Yedek parçalar ve conta setleri hızlı sevkiyat için stokta mevcuttur.
Daha fazla bilgi için şu adresi ziyaret edin: EVER POWER Hakkımızda.
Vaka Çalışmaları ?? Mühendis Saha Notları
| Ülke | Başvuru | Geri bildirim |
|---|---|---|
| Morocco | Vertical roller mill main drive, large cement plant | “Oil-jet lubrication kept oil temperature 20 degC lower than our previous splash-lubricated unit in the same mill house. Oil change interval extended from 2,000 to 4,000 hours.” ?? Plant Manager, Casablanca. |
| Saudi Arabia | Large centrifugal pump drive, desalination plant | “2-stage efficiency verified at 98.2% at rated load. At our scale, that 1.8% efficiency gain amounts to significant annual energy savings.” ?? Utility Engineer, Riyadh. |
| Finlandiya | Paper refiner main drive, large pulp mill | “62,000 Nm startup torque capacity handled our refiner’s difficult cold-morning startup without triggering the overload protection. Previous unit could not manage this.” ?? Mill Engineer, Tampere. |
Sıkça Sorulan Sorular
Q: What oil is supplied factory-filled?
A: ISO VG 320 PAO synthetic oil is factory-filled as standard. A mineral ISO VG 320 option is available for operators with existing mineral oil infrastructure.
Q: How is the oil-jet system powered?
A: A small gear-driven oil pump is integrated into the housing, driven directly by the input shaft. No external oil pump motor is required.
EVER POWER ile Ortaklık Kurun
EVER POWER, dünya çapında OEM makine üreticilerini, mühendislik yüklenicilerini ve bakım ekiplerini desteklemektedir. Ürünlerimize göz atın. tam yedek parça yelpazesi, keşfetmek üretim kapasitelerimiz, veya Bugün bizimle iletişime geçin. Hızlı fiyat teklifi için. Ziyaret edin. planetary-gear-box.top EVER POWER ürün portföyünün tamamı için.
