Опис
EP-SC25004 4-Stage High-Ratio Planetary Gearbox
Brevini Riduttori SC25004 Compatible Replacement | EVER POWER
The EP-SC25004 is EVER POWER’s independently engineered 4-stage high-ratio planetary gearbox, designed as a direct replacement for the Brevini riduttori SC25004. Delivering approximately 25,000 Nm output torque with IP66 sealing and a mounting interface dimensionally compatible with the original Brevini unit, this gearbox serves industrial machinery, conveyor systems, mixer drives, material handling equipment and processing plant drives where reliable torque multiplication and long service life are essential. EVER POWER’s SC series compact planetary gearbox combines competitive pricing with 18-month warranty coverage and faster delivery than typical European OEM lead times.
Технічні параметри
| Параметр | Значення |
|---|---|
| Модель | EP-SC25004 |
| Замінює | Brevini riduttori SC25004 |
| Output Torque (approx.) | 25,000 Nm |
| Етапи шестерень | 4 |
| Діапазон співвідношення | 50:1 – 500:1 |
| Максимальна швидкість введення | 3,000 |
| Ефективність | >= 92% |
| Клас захисту | IP66 |
| Приблизна вага | ~198 kg |
| Матеріал корпусу | Ductile Iron GGG50 |
| Змащення | Synthetic ISO VG 220 (oil-bath, factory filled) |
| Робоча температура. | від -25°C до +80°C |
| Output Interface | Hollow bore or solid shaft (specify at order) |
Принцип роботи
The EP-SC2504 operates on the epicyclic planetary gear principle. Four sequential planetary stages are coaxially arranged within the sealed housing. The input sun gear meshes simultaneously with multiple planet gears orbiting within a fixed ring gear, distributing the load across all contact points simultaneously. This load-sharing principle is why planetary units achieve significantly greater torque density than parallel-shaft designs of equivalent housing diameter. A precision-ground output shaft or hollow bore transmits the multiplied torque to the driven machine with minimal backlash.
Основні переваги
|
● 25,000 Nm Rated Torque
Full rated output torque for demanding continuous industrial duty cycles. |
▲ 4-stage Efficiency
Balanced efficiency and ratio range for the required application. |
|
◆ Brevini SC2504 Direct Fit
Identical mounting dimensions — installs in original machine pocket without modification. |
◼ Oil-Bath Lubrication
Sealed oil-bath serves all mounting orientations — horizontal, vertical and inverted. |
|
★ 18-Month Warranty
EVER POWER’s 18-month warranty exceeds the 12-month standard of most European OEM suppliers. |
Структура та технологія матеріалів
The housing is precision-cast from GGG50 ductile iron and machined to H7 bore tolerances. Planet gears are manufactured from 20CrMnTi case-hardening steel, carburised to 0.7-1.0 mm case depth and profile-ground to DIN 5 accuracy. The output shaft is supported by back-to-back tapered roller bearings pre-loaded at the factory for zero axial play under combined radial and axial loads. All external shaft seals are FKM fluoroelastomer rated for synthetic gear oil service at up to 120 degC. External coating is two-coat epoxy primer + polyurethane topcoat, 480-hour salt spray rated.
Типові сценарії застосування
| Промисловість | Застосування | Key Benefit |
|---|---|---|
| Paper | Large reel stand unwind drive | High torque for controlled unwind of heavy paper reel. |
| Recycling | Industrial shredder infeed | High starting torque handles dense material feed into shredder. |
| Energy | Hydroelectric gate actuator | Reliable slow-speed drive for penstock gate actuation. |
| Sugar | Mill crushing roll main drive | Extreme torque at very low output speed for cane crushing. |
Керівництво з вибору
- Необхідний вихідний крутний момент (Нм) — Confirm peak and continuous torque with safety factor of 1.3-2.0.
- Передавальне число — Motor speed (rpm) / required output speed (rpm). Range: 50:1 – 500:1.
- Stage Count — 4-stage provides ratio range 50:1 – 500:1. Higher stages = higher ratio and lower efficiency.
- Motor Interface — Flange type (SAE / IEC metric), shaft diameter and keyway.
- IP Rating — IP66 is standard. IP67/IP68 upgrade available for washdown or outdoor service.
- Mounting Orientation — Horizontal, vertical or inverted; all supported with standard oil-bath lubrication.
- Operating Temperature — Standard -25 to +80 degC; Arctic and high-temp variants available.
Not sure which configuration fits your machine? Надішліть нам технічний паспорт вашої машини for a free engineering review.
Brevini SC25004 vs. EVER POWER EP-SC25004
Important Notice: EVER POWER references the Brevini riduttori SC25004 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SC25004 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Аспект | Brevini SC25004 | EVER POWER EP-SC25004 |
|---|---|---|
| Price | OEM premium — Italian/European manufacturer | Competitive — typically 30-45% lower |
| Час виконання | 8-16 weeks typical | 3-6 weeks standard |
| Mounting Dimensions | Original Brevini SC25004 specification | Fully compatible — direct bolt-in |
| Stage Count | 4 | 4 |
| Gear Ratio Range | 50:1 – 500:1 | 50:1 – 500:1 |
| Гарантія | 12 months standard | Стандарт 18 місяців |
| Налаштування | Limited aftermarket options | OEM/ODM drawings accepted |
EVER POWER also supplies matched electric motors, servo motors and hydraulic motors for complete drive system packages. Enquire about complete motor and gearbox packages.
Сертифікати якості та зобов'язання щодо обслуговування
- ISO 9001:2015 certified manufacturing and quality management system.
- CE Marking — EU Machinery Directive 2006/42/EC compliant.
- 18-місячна гарантія from shipment date on all EP-SC25004 units.
- 48-hour technical response for field installation and commissioning issues.
- Spare seal kits, planet sets and bearing kits stocked for rapid dispatch.
- Third-party inspection (DNV GL, Bureau Veritas, SGS) available on request.
Learn about our quality standards at EVER POWER Про нас.
Case Studies — Engineer Field Notes
| Країна | Застосування | Відгуки клієнтів |
|---|---|---|
| Finland | Large reel stand drive, paper mill, 6 units | “Smooth torque delivery prevented paper web breaks on reel change. Line efficiency improved measurably.” — Process Engineer, Tampere. |
| UAE | Industrial shredder infeed drive, construction waste | “High starting torque handled dense concrete rubble feed without stalling. Robust sealing survived dust conditions.” — Site Manager, Dubai. |
| New Zealand | Hydroelectric gate actuator, dam project | “Slow-speed precision essential for our penstock gate control. Performance matched EVER POWER’s specification exactly.” — Civil Engineer, Queenstown. |
Часті запитання
Q: What documentation is supplied with each unit?
A: Standard documentation includes: installation and maintenance manual, dimensional drawing, hydrostatic test certificate, CE declaration of conformity, and lubrication specification sheet. Material certificates (3.1 EN 10204) are available on request.
Q: What warranty does EVER POWER provide?
A: EVER POWER provides an 18-month warranty from shipment date, covering all manufacturing defects in materials and workmanship. Extended warranty is available under a service agreement. This exceeds the 12-month warranty typical of European OEM suppliers.
Співпрацюйте з EVER POWER
Whether you need a single emergency replacement for a failed Brevini SC25004 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
Browse our full Brevini replacement range, visit planetarygearboxes.net for the complete product portfolio, or contact our engineering team today for a fast quotation.
