Опис
EP-SL6003 3-Stage Inline Planetary Gearbox
Brevini Riduttori SL6003 Compatible Replacement | EVER POWER
EVER POWER’s EP-SL6003 is a 3-stage inline planetary gearbox in the Brevini SL/SC compatible replacement range, rated at approximately 6,000 Nm output torque. The SL series inline planetary gearbox is engineered with full dimensional compatibility to the Brevini riduttori SL6003 — the same flange pattern, output shaft and housing register — enabling maintenance teams to replace failed units without machine downtime beyond the installation itself. With IP65 sealing, synthetic oil bath lubrication and a forged carrier assembly, this unit is designed for long service intervals in demanding continuous-duty industrial environments.
Технічні параметри
| Параметр | Значення |
|---|---|
| Модель | EP-SL6003 |
| Замінює | Brevini riduttori SL6003 |
| Output Torque (approx.) | 6,000 Nm |
| Етапи шестерень | 3 |
| Діапазон співвідношення | 20:1 – 200:1 |
| Максимальна швидкість введення | 4,000 |
| Ефективність | >= 94% |
| Клас захисту | IP65 |
| Приблизна вага | ~58 kg |
| Матеріал корпусу | Ductile Iron GGG50 |
| Змащення | Synthetic ISO VG 220 (oil-bath, factory filled) |
| Робоча температура. | від -25°C до +80°C |
| Output Interface | Hollow bore or solid shaft (specify at order) |
Принцип роботи
The three-stage epicyclic design of EP-SL603 achieves maximum ratio range by stacking multiple reduction stages coaxially. Input power from the motor enters the first sun gear. The planet gears — mounted on a precision carrier — orbit the sun and react against a fixed ring gear, stepping down speed and multiplying torque at the carrier output. This carrier then drives the next stage input, compounding the reduction. The output shaft or hollow bore is supported by a back-to-back bearing arrangement providing combined axial and radial load capacity for direct sprocket, coupling or gear drive connections.
Основні переваги
|
★ 6,000 Nm Rated Torque
Full rated output torque for demanding continuous industrial duty cycles. |
► 3-stage Efficiency
Balanced efficiency and ratio range for the required application. |
|
● Brevini SL603 Direct Fit
Identical mounting dimensions — installs in original machine pocket without modification. |
▲ Oil-Bath Lubrication
Sealed oil-bath serves all mounting orientations — horizontal, vertical and inverted. |
|
◆ 18-Month Warranty
EVER POWER’s 18-month warranty exceeds the 12-month standard of most European OEM suppliers. |
Структура та технологія матеріалів
The one-piece GGG50 ductile iron housing is stress-relieved after casting and precision-bored to eliminate misalignment between gear stages. Planet journals run on needle roller bearing assemblies with hardened pins, providing maximum radial stiffness in the compact housing diameter. The output flange register face is precision-turned to 0.015 mm total runout for accurate shaft coupling or sprocket mounting without eccentricity. O-ring face seals at housing joint faces use HNBR compound for compatibility with biodegradable hydraulic fluids.
Типові сценарії застосування
| Промисловість | Застосування | Key Benefit |
|---|---|---|
| Paper | Large reel stand unwind drive | High torque for controlled unwind of heavy paper reel. |
| Recycling | Industrial shredder infeed | High starting torque handles dense material feed into shredder. |
| Energy | Hydroelectric gate actuator | Reliable slow-speed drive for penstock gate actuation. |
| Sugar | Mill crushing roll main drive | Extreme torque at very low output speed for cane crushing. |
Керівництво з вибору
- Необхідний вихідний крутний момент (Нм) — Confirm peak and continuous torque with safety factor of 1.3-2.0.
- Передавальне число — Motor speed (rpm) / required output speed (rpm). Range: 20:1 – 200:1.
- Stage Count — 3-stage provides ratio range 20:1 – 200:1. Higher stages = higher ratio and lower efficiency.
- Motor Interface — Flange type (SAE / IEC metric), shaft diameter and keyway.
- IP Rating — IP65 is standard. IP67/IP68 upgrade available for washdown or outdoor service.
- Mounting Orientation — Horizontal, vertical or inverted; all supported with standard oil-bath lubrication.
- Operating Temperature — Standard -25 to +80 degC; Arctic and high-temp variants available.
Not sure which configuration fits your machine? Надішліть нам технічний паспорт вашої машини for a free engineering review.
Brevini SL6003 vs. EVER POWER EP-SL6003
Important Notice: EVER POWER references the Brevini riduttori SL6003 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SL6003 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Аспект | Brevini SL6003 | EVER POWER EP-SL6003 |
|---|---|---|
| Price | OEM premium — Italian/European manufacturer | Competitive — typically 30-45% lower |
| Час виконання | 8-16 weeks typical | 3-6 weeks standard |
| Mounting Dimensions | Original Brevini SL6003 specification | Fully compatible — direct bolt-in |
| Stage Count | 3 | 3 |
| Gear Ratio Range | 20:1 – 200:1 | 20:1 – 200:1 |
| Гарантія | 12 months standard | Стандарт 18 місяців |
| Налаштування | Limited aftermarket options | OEM/ODM drawings accepted |
EVER POWER also supplies matched electric motors, servo motors and hydraulic motors for complete drive system packages. Enquire about complete motor and gearbox packages.
Сертифікати якості та зобов'язання щодо обслуговування
- ISO 9001:2015 certified manufacturing and quality management system.
- CE Marking — EU Machinery Directive 2006/42/EC compliant.
- 18-місячна гарантія from shipment date on all EP-SL6003 units.
- 48-hour technical response for field installation and commissioning issues.
- Spare seal kits, planet sets and bearing kits stocked for rapid dispatch.
- Third-party inspection (DNV GL, Bureau Veritas, SGS) available on request.
Learn about our quality standards at EVER POWER Про нас.
Case Studies — Engineer Field Notes
| Країна | Застосування | Відгуки клієнтів |
|---|---|---|
| Finland | Large reel stand drive, paper mill, 6 units | “Smooth torque delivery prevented paper web breaks on reel change. Line efficiency improved measurably.” — Process Engineer, Tampere. |
| UAE | Industrial shredder infeed drive, construction waste | “High starting torque handled dense concrete rubble feed without stalling. Robust sealing survived dust conditions.” — Site Manager, Dubai. |
| New Zealand | Hydroelectric gate actuator, dam project | “Slow-speed precision essential for our penstock gate control. Performance matched EVER POWER’s specification exactly.” — Civil Engineer, Queenstown. |
Часті запитання
Q: What documentation is supplied with each unit?
A: Standard documentation includes: installation and maintenance manual, dimensional drawing, hydrostatic test certificate, CE declaration of conformity, and lubrication specification sheet. Material certificates (3.1 EN 10204) are available on request.
Q: What warranty does EVER POWER provide?
A: EVER POWER provides an 18-month warranty from shipment date, covering all manufacturing defects in materials and workmanship. Extended warranty is available under a service agreement. This exceeds the 12-month warranty typical of European OEM suppliers.
Співпрацюйте з EVER POWER
Whether you need a single emergency replacement for a failed Brevini SL6003 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
Browse our full Brevini replacement range, visit planetarygearboxes.net for the complete product portfolio, or contact our engineering team today for a fast quotation.
