Mô tả
EP-RPR2250 Planetary Gearbox
EVER POWER Heavy-Duty 2-Stage Planetary Gearbox for High-Efficiency Industrial Drives
Cái EP-RPR2250 delivers 25,500 Nm in a 2-stage layout, engineered to replace the Brevini riduttori RPR2250. Its 2-stage design provides the best efficiency figure in the RPR250 size class ?? important for energy-intensive applications such as cement mill drives, large fan drives, pump drives and heavy machine tool main spindles where electrical energy cost over the product life significantly exceeds the purchase price.
Thông số kỹ thuật
| Tham số | Giá trị |
|---|---|
| Người mẫu | EP-RPR2250 |
| Thay thế | Brevini riduttori RPR2250 |
| Mô-men xoắn đầu ra tối đa | 25,500 Nm |
| Các giai đoạn bánh răng | 2 |
| Phạm vi tỷ lệ | 22:1 – 90:1 |
| Tốc độ đầu vào tối đa | 2,800 rpm |
| Lớp bảo vệ | IP66 |
| Trọng lượng xấp xỉ | ~68 kg |
Nguyên lý hoạt động
Two large-module planetary stages handle the high input torque from primary motors rated up to several hundred kilowatts. The forged planet carrier in each stage is a single-piece construction ?? avoiding welded split-type carriers that can flex under peak loads and cause uneven planet load distribution. A thermal monitoring boss on the housing allows a PT100 probe to be fitted for oil temperature surveillance in energy-intensive continuous duty installations.
Lợi thế cốt lõi
|
● High Efficiency 2-Stage
Minimum energy loss ?? critical for high-power continuous-duty installations. |
● Forged One-Piece Carrier
No weld-line flex ?? even planet loading under peak torque. |
|
● Thermal Monitoring Boss
PT100 probe port for DCS integration and oil temperature trending. |
● GGG70 High-Grade Housing
Maximum stiffness for large-module gear loading in heavy-duty installations. |
|
● Marine C4 Epoxy Coating
Outdoor and industrial environment corrosion protection. |
Công nghệ cấu trúc và vật liệu
All gears are forged from 18CrNiMo7-6 alloy steel, vacuum-degassed, carburised to 1.0-1.3 mm and ground to DIN 5. The ring gear is press-fitted into a GGG70 nodular iron housing ?? the highest iron grade in EVER POWER’s housing series ?? providing maximum stiffness for large module gear loading. External coating is marine epoxy C4 standard for outdoor and factory floor environments.
Các kịch bản ứng dụng điển hình
| Ngành công nghiệp | Ứng dụng | Key Requirement |
|---|---|---|
| Xi măng | Cement raw mill drive | High continuous power; thermal monitoring boss allows integration with mill DCS. |
| HVAC | Large centrifugal fan main drive | 2-stage high efficiency reduces fan house energy consumption. |
| Water | Large vertical pump drive | Any-axis mounting allows direct coupling to vertical pump shaft without bevel gear. |
| Machine Tool | Heavy milling machine main spindle | 25,500 Nm handles face milling of large workpieces without stall risk. |
Hướng dẫn lựa chọn
- Mô-men xoắn đầu ra yêu cầu (Nm) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- Tỷ số truyền ?? Motor speed (rpm) divided by required output speed (rpm).
- Duty Cycle ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Giao diện động cơ ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team for a free application sizing review.
Brevini RPR2250 vs. EVER POWER EP-RPR2250
Thông báo quan trọng: EVER POWER references the Brevini riduttori RPR2250 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2250 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Diện mạo | Brevini RPR2250 | EVER POWER EP-RPR2250 |
|---|---|---|
| Giá | OEM premium | Competitive |
| Thời gian giao hàng | 8-16 weeks | 3-5 weeks |
| Planet Carrier | Welded split type | Forged one-piece |
| Monitoring | No port std | PT100 boss standard |
| Bảo hành | 12 months | 18 months |
EVER POWER cũng cung cấp matched electric and hydraulic motors Dành cho các gói hệ thống truyền động hoàn chỉnh. Enquire about motor pairing.
Chứng nhận chất lượng và cam kết dịch vụ
- ISO 9001:2015 certified manufacturing and quality management.
- Chứng nhận CE ?? EU Machinery Directive 2006/42/EC compliant.
- Bảo hành 18 tháng from shipment date on all EP-RPR2250 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Learn more at EVER POWER Về Chúng Tôi.
Case Studies ?? Engineer Field Notes
| Quốc gia | Ứng dụng | Feedback |
|---|---|---|
| Turkey | Cement raw mill drive, large plant upgrade | “PT100 monitoring integration into our DCS allowed us to detect a bearing developing over 6 weeks. Planned replacement prevented an unplanned 48-hour shutdown.” ?? Maintenance Director, Ankara. |
| Denmark | Large offshore wind farm cooling fan drive | “2-stage efficiency was decisive ?? every percentage point of drive efficiency matters at our scale. EVER POWER’s data confirmed 97.8% transmission efficiency on our test rig.” ?? Engineer, Copenhagen. |
| Vietnam | Heavy vertical pump drive, irrigation scheme | “Vertical mounting with the motor on top was accommodated without any modification. EVER POWER confirmed orientation compatibility within 24 hours.” ?? Project Manager, Ho Chi Minh City. |
Câu hỏi thường gặp
Q: What is the thermal limit of the EP-RPR2250?
A: Continuous thermal rating is 75 kW at 40 degC ambient. De-rating applies at higher ambient temperatures ?? contact us for a thermal calculation for your specific application.
Q: Is the PT100 monitoring boss factory-fitted?
A: Yes, the boss is machined into every EP-RPR2250 housing as standard. It is plugged with a G1/4 hex plug unless a probe is specified at order.
Hợp tác với EVER POWER
EVER POWER supports OEM machine builders, engineering contractors and maintenance teams worldwide. Browse our full replacement range, explore our manufacturing capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top for the complete EVER POWER portfolio.
