Mô tả
EP-RPR2600 Planetary Gearbox
EVER POWER 2-Stage 62,000 Nm High-Power Planetary Gearbox
Cái EP-RPR2600 delivers 62,000 Nm in EVER POWER’s largest 2-stage RPR format, replacing the Brevini riduttori RPR2600. At this torque class, the 2-stage design’s efficiency advantage is most significant ?? every percentage point of additional efficiency saves measurable electricity cost annually at the continuous power levels involved. This unit serves large cement vertical roller mills, large pump drives in water treatment and oil production, large fan systems and heavy industrial drives in primary processing industries.
Thông số kỹ thuật
| Tham số | Giá trị |
|---|---|
| Người mẫu | EP-RPR2600 |
| Thay thế | Brevini riduttori RPR2600 |
| Mô-men xoắn đầu ra tối đa | 62,000 Nm |
| Các giai đoạn bánh răng | 2 |
| Phạm vi tỷ lệ | 25:1 – 100:1 |
| Tốc độ đầu vào tối đa | 2,200 rpm |
| Lớp bảo vệ | IP67 |
| Trọng lượng xấp xỉ | ~175 kg |
Nguyên lý hoạt động
Two extra-large-module planetary stages operate at continuous thermal limit of 95 kW. The oil-jet lubrication system ?? standard at this torque class ?? continuously sprays temperature-controlled ISO VG 320 PAO oil directly onto each gear mesh zone, providing both lubrication and active cooling. An integrated oil temperature and oil level sensor housing allows connection to plant DCS for continuous drive health monitoring.
Lợi thế cốt lõi
|
● Oil-Jet Lubrication System
Active mesh cooling ?? manages 95 kW continuous thermal load at rated torque. |
● Oil Temp + Level Sensor Housing
Integrated DCS monitoring interface ?? connects directly to plant control system. |
|
● VAR Steel All Gears
Maximum fatigue life at 62,000 Nm continuous duty. |
● Cylindrical + Taper Roller Bearings
Optimised separate radial and axial load bearings ?? maximum capacity at power class. |
|
● Direct RPR2600 Replacement
Same external mounting interface as Brevini unit. |
Công nghệ cấu trúc và vật liệu
All gears are forged from 18CrNiMo7-6 VAR steel, carburised to 1.2-1.5 mm and ground to DIN ISO 1328 class 5. The housing is fabricated from GGG70 nodular iron stress-relieved after casting. Bearing arrangement uses cylindrical roller bearings for radial loads and separate taper roller thrust bearings for axial loads, providing maximum capacity at this power class.
Các kịch bản ứng dụng điển hình
| Ngành công nghiệp | Ứng dụng | Key Requirement |
|---|---|---|
| Xi măng | Vertical roller mill main drive | Oil-jet cooling manages 95 kW continuous thermal load in confined mill house. |
| Water | Large vertical pump, 10 MW water treatment plant | 2-stage efficiency minimises pump drive losses at utility scale. |
| Oil & Gas | Large compressor drive, gas processing plant | Oil-jet lubrication standard for compressor gearbox applications. |
| Pulp & Paper | Large refiner main drive | 62,000 Nm handles startup torque of paper pulp refiner at full load. |
Hướng dẫn lựa chọn
- Mô-men xoắn đầu ra yêu cầu (Nm) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- Tỷ số truyền ?? Motor speed (rpm) divided by required output speed (rpm).
- Duty Cycle ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Giao diện động cơ ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team for a free application sizing review.
Brevini RPR2600 vs. EVER POWER EP-RPR2600
Thông báo quan trọng: EVER POWER references the Brevini riduttori RPR2600 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2600 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Diện mạo | Brevini RPR2600 | EVER POWER EP-RPR2600 |
|---|---|---|
| Giá | Very high OEM rate | Competitive on large-unit basis |
| Thời gian giao hàng | 12-20 weeks | 5-7 weeks |
| Lube System | Splash std | Oil-jet standard |
| Monitoring | Optional | Oil temp+level integrated |
| Bảo hành | 12 months | 18 months |
EVER POWER cũng cung cấp matched electric and hydraulic motors Dành cho các gói hệ thống truyền động hoàn chỉnh. Enquire about motor pairing.
Chứng nhận chất lượng và cam kết dịch vụ
- ISO 9001:2015 certified manufacturing and quality management.
- Chứng nhận CE ?? EU Machinery Directive 2006/42/EC compliant.
- Bảo hành 18 tháng from shipment date on all EP-RPR2600 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Learn more at EVER POWER Về Chúng Tôi.
Case Studies ?? Engineer Field Notes
| Quốc gia | Ứng dụng | Feedback |
|---|---|---|
| Morocco | Vertical roller mill main drive, large cement plant | “Oil-jet lubrication kept oil temperature 20 degC lower than our previous splash-lubricated unit in the same mill house. Oil change interval extended from 2,000 to 4,000 hours.” ?? Plant Manager, Casablanca. |
| Saudi Arabia | Large centrifugal pump drive, desalination plant | “2-stage efficiency verified at 98.2% at rated load. At our scale, that 1.8% efficiency gain amounts to significant annual energy savings.” ?? Utility Engineer, Riyadh. |
| Phần Lan | Paper refiner main drive, large pulp mill | “62,000 Nm startup torque capacity handled our refiner’s difficult cold-morning startup without triggering the overload protection. Previous unit could not manage this.” ?? Mill Engineer, Tampere. |
Câu hỏi thường gặp
Q: What oil is supplied factory-filled?
A: ISO VG 320 PAO synthetic oil is factory-filled as standard. A mineral ISO VG 320 option is available for operators with existing mineral oil infrastructure.
Q: How is the oil-jet system powered?
A: A small gear-driven oil pump is integrated into the housing, driven directly by the input shaft. No external oil pump motor is required.
Hợp tác với EVER POWER
EVER POWER supports OEM machine builders, engineering contractors and maintenance teams worldwide. Browse our full replacement range, explore our manufacturing capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top for the complete EVER POWER portfolio.
