الوصف
EP-RPR3150 Planetary Gearbox
EVER POWER 3-Stage 25,000 Nm Planetary Gearbox for Heavy Industrial Drives
ال EP-RPR3150 triples the stage count of the RPR150 series to deliver 25,000 Nm output torque with a very wide ratio selection up to 160:1. As a direct replacement for Brevini riduttori RPR3150, this unit is specified for heavy conveyor head drives, marine winch assists, heavy-duty mixing equipment and large material handling systems where high torque and slow output speed are simultaneously required.
المعايير الفنية
| المعلمة | قيمة |
|---|---|
| نموذج | EP-RPR3150 |
| يستبدل | Brevini riduttori RPR3150 |
| أقصى عزم دوران ناتج | 25,000 Nm |
| مراحل التروس | 3 |
| نطاق النسبة | 25:1 – 160:1 |
| أقصى سرعة إدخال | 2800 دورة في الدقيقة |
| فئة الحماية | IP66 |
| الوزن التقريبي | ~62 kg |
مبدأ العمل
The 3-stage arrangement provides cascading torque multiplication. The large-diameter ring gear in the third stage is the key structural element ?? a wider ring gear face distributes the high output torque across a greater tooth contact area, preventing gear face wear under the heavy radial loads typical of large sprocket or chain drives. A lip seal and labyrinth combination provides triple-layer protection against slurry and dust ingress at the output shaft.
المزايا الأساسية
|
◼ 160:1 Ultra-High Ratio
3-stage provides very slow output from standard motors ?? no additional reduction needed. |
◼ Wide-Face Third Stage Ring
Distributes high output torque across larger tooth area ?? reduces face wear. |
|
◼ Lip + Labyrinth Seal
Triple output shaft protection against slurry, swarf and dust in harsh environments. |
◼ 25,000 Nm High Torque
Handles large belt conveyor and marine winch applications directly. |
|
◼ Direct RPR3150 Replacement
Same flange and output dimensions as original Brevini unit. |
تكنولوجيا الهياكل والمواد
Third-stage ring gear is manufactured from فولاذ 42CrMo4 المقوى بالكامل for maximum ring gear stiffness at large diameter. Planet gears use 17CrNiMo6 carburised steel ground to DIN 5 throughout all three stages. The output flange is machined to register diameter 0.02 mm TIR for accurate sprocket alignment. External coating is طبقة أساسية من الإيبوكسي + طبقة نهائية من البولي يوريثان, 500-hour salt spray.
سيناريوهات التطبيق النموذجية
| صناعة | طلب | المتطلبات الأساسية |
|---|---|---|
| Conveyor | Heavy belt conveyor head drive, 1.2 m belt | 160:1 ratio allows small motor to drive large belt system at correct belt speed. |
| التعدين | Bucket elevator head drive | Slow steady output speed essential for bucket chain alignment and fill efficiency. |
| البحرية | Mooring winch assist drive | 25,000 Nm handles large vessel mooring line pull without separate reduction stage. |
| Recycling | Industrial shredder infeed conveyor | Triple-layer seal protects against metal swarf and debris ingress. |
دليل الاختيار
- عزم الدوران المطلوب (نيوتن متر) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- نسبة التروس ?? Motor speed (rpm) divided by required output speed (rpm).
- دورة التشغيل ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- واجهة المحرك ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team للحصول على مراجعة مجانية لتحديد مقاسات الطلبات.
Brevini RPR3150 vs. EVER POWER EP-RPR3150
إشعار هام: EVER POWER references the Brevini riduttori RPR3150 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3150 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| وجه | Brevini RPR3150 | EVER POWER EP-RPR3150 |
|---|---|---|
| سعر | OEM premium | Competitive |
| مهلة | 8-16 weeks | 3-5 أسابيع |
| Ring Gear Material | Standard alloy | 42CrMo4 مُقسّى بالكامل |
| Output Seal | Single lip | Lip + labyrinth combo |
| ضمان | 12 شهرًا | 18 شهرًا |
كما تقوم شركة إيفر باور بتوريد محركات كهربائية وهيدروليكية متطابقة للحصول على حزم أنظمة القيادة الكاملة. استفسر عن إمكانية إقران المحركات.
شهادات الجودة والالتزام بالخدمة
- ISO 9001:2015 التصنيع المعتمد وإدارة الجودة.
- علامة CE متوافق مع توجيهات الاتحاد الأوروبي بشأن الآلات 2006/42/EC.
- ضمان لمدة 18 شهرًا from shipment date on all EP-RPR3150 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
تعرف على المزيد في إيفر باور - نبذة عنا.
دراسات حالة؟ ملاحظات ميدانية للمهندسين
| دولة | طلب | تعليق |
|---|---|---|
| تشيلي | Heavy belt conveyor, copper processing plant | “160:1 ratio let us use a standard 11 kW motor on our 1.2 m main conveyor. Previous solution required a 22 kW motor. Energy cost reduction was immediate.” ?? Electrical Engineer, Antofagasta. |
| هولندا | Mooring winch assist, large container vessel | “25,000 Nm handled our peak mooring line tension without any sign of overload. 18-month warranty was key for our vessel class approval.” ?? Chief Engineer, Rotterdam. |
| المملكة المتحدة | Industrial shredder infeed, waste recycling facility | “Metal shrapnel and moisture in a shredder is hostile to seals. The lip plus labyrinth combination is the only reason this unit survived 12 months without seal replacement.” ?? Maintenance Manager, Sheffield. |
الأسئلة الشائعة
Q: What is the rated static holding torque with no motor power?
A: The unit relies on the motor’s braking torque or an external brake for static holding. No internal holding brake is fitted as standard in this model. A brake adapter flange is available for external brake mounting.
Q: Can the ring gear be replaced in the field if worn?
A: Yes. The third-stage ring gear is a removable cartridge. Replacement requires removal of the end cover and is achievable by a qualified mechanic in approximately 4-6 hours.
تعاون مع إيفر باور
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