Descripción
EP-RPR3320 Planetary Gearbox
EVER POWER 3-Stage 55,000 Nm Planetary Gearbox for Ultra-Heavy Industrial Drives
El EP-RPR3320 is one of EVER POWER’s highest-torque RPR series units, delivering 55.000 Nm with a ratio range extending to 220:1 from a 3-stage planetary housing. Replacing the Brevini riduttori RPR3320, this unit serves the most demanding segment of heavy process engineering ?? cement mill main drives, large ship thrusters, heavy ore processing equipment, large industrial centrifuge drives and ultra-heavy agitator systems.
Parámetros técnicos
| Parámetro | Valor |
|---|---|
| Modelo | EP-RPR3320 |
| Reemplaza | Brevini riduttori RPR3320 |
| Par máximo de salida | 55.000 Nm |
| Etapas de engranajes | 3 |
| Rango de relación | 30:1 – 220:1 |
| Velocidad máxima de entrada | 2200 rpm |
| Clase de protección | IP67 |
| Peso aproximado | ~135 kg |
Principio de funcionamiento
Three stages of large-module planetary gearing cascade torque multiplication to the output. The double-wall housing construction ?? an inner structural ring plus outer seal housing ?? provides maximum rigidity against the gear separation forces generated at 55,000 Nm, preventing the housing bore distortion that can occur in single-wall designs and lead to ring gear fretting. The output shaft is a forged hollow quill shaft accepting direct coupling to large hollow-bore driven machines.
Ventajas principales
|
◼ 55,000 Nm Class Torque
One of the highest torque ratings in the RPR series. |
◼ VAR Steel Throughout All Stages
Full VAR build ?? not just output stage ?? maximum fatigue life at every gear contact. |
|
◼ Double-Wall Housing
Prevents bore distortion under 55,000 Nm continuous loading. |
◼ Hollow Quill Shaft Output
Direct coupling to large hollow-bore driven shafts without separate coupling. |
|
◼ Direct RPR3320 Replacement
Matching flange dimensions. |
Estructura y tecnología de materiales
Todas las etapas de engranajes utilizan Acero VAR 18CrNiMo7-6 throughout ?? not just the output stage. Carburising depth is 1.1-1.5 mm across all stages; tooth profiles are ground to ISO 1328 class 5. The double-wall housing is cast from Hierro nodular GGG70 and stress-relieved before final machining. Output shaft bearing is a large-bore spherical roller bearing pair for self-aligning load support on large hollow quill shaft installations.
Escenarios de aplicación típicos
| Industria | Solicitud | Requisito clave |
|---|---|---|
| Cemento | Cement ball mill main drive | 55,000 Nm sustained over 8,000 hours/year ?? requires VAR steel for fatigue life. |
| Marina | Large Azimuth thruster drive | 220:1 ratio provides slow reliable thrust direction change. |
| Minería | Large ore SAG mill drive | Double-wall housing prevents bore distortion under continuous high-torque loading. |
| Químico | Ultra-heavy agitator, polymer reactor | Hollow quill shaft allows direct drive coupling to agitator shaft. |
Guía de selección
- Par de salida requerido (Nm) Confirme el requisito de par máximo y continuo con el factor de seguridad adecuado.
- Relación de transmisión Velocidad del motor (rpm) dividida por la velocidad de salida requerida (rpm).
- Ciclo de trabajo ?? S1 continuo o S3/S6 intermitente; afecta la reducción de potencia térmica.
- Interfaz del motor ?? Tipo de brida (SAE/ISO), diámetro del eje, chavetero o especificación de estrías.
- Ambiente Clase IP, temperatura ambiente, zona de corrosión, orientación.
Contacta con nuestro equipo de ingeniería. para una revisión gratuita del tamaño de la aplicación.
Brevini RPR3320 vs. EVER POWER EP-RPR3320
Aviso importante: EVER POWER references the Brevini riduttori RPR3320 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3320 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspecto | Brevini RPR3320 | EVER POWER EP-RPR3320 |
|---|---|---|
| Precio | Tasa de OEM muy alta | Competitivo en unidades de gran tamaño |
| Plazo de entrega | 12-20 semanas | 5-8 semanas |
| Steel Grade | Standard in stages 1-2 | VAR throughout all stages |
| Housing | Single wall | Double wall anti-distortion |
| Garantía | 12 meses | 18 meses |
EVER POWER también suministra motores eléctricos e hidráulicos compatibles para paquetes completos de sistemas de accionamiento. Consultar sobre el emparejamiento de motores.
Certificaciones de calidad y compromiso de servicio
- ISO 9001:2015 Fabricación certificada y gestión de calidad.
- Marcado CE ¿Cumple con la Directiva de Maquinaria de la UE 2006/42/CE?
- Garantía de 18 meses from shipment date on all EP-RPR3320 units.
- Respuesta técnica en un plazo de 48 horas para incidencias sobre el terreno.
- Disponemos de repuestos y kits de sellado para su envío rápido.
Obtenga más información en EVER POWER Acerca de nosotros.
Estudios de caso ?? Notas de campo del ingeniero
| País | Solicitud | Comentario |
|---|---|---|
| Turkey | Cement ball mill main drive, large plant | “55,000 Nm sustained duty with 8,000+ annual operating hours. After 2 years ?? no detectable gear wear at the scheduled inspection. VAR steel is clearly worth the investment.” ?? Plant Director, Ankara. |
| Denmark | Large Azimuth thruster, offshore supply vessel | “220:1 ratio for our thruster direction change mechanism. The hollow quill shaft made coupling to our azimuth ring gear straightforward.” ?? Lead Engineer, Copenhagen. |
| Chile | SAG mill drive, large copper mine | “Double-wall housing was the deciding factor after our previous single-wall unit developed housing bore fretting at 18,000 hours. EP-RPR3320 has now exceeded 20,000 hours without bore distortion.” ?? Mine Engineer, Calama. |
Preguntas frecuentes
Q: What is the maximum rated input power?
A: At the standard 2,200 rpm input and 55,000 Nm output, the maximum rated input power is approximately 180 kW continuous. Higher power variants are available for specific applications ?? contact our engineering team.
Q: Can the hollow quill shaft be replaced with a solid output shaft?
A: Yes. A solid output shaft variant is available at the same lead time. Specify at order.
Asóciate con EVER POWER
EVER POWER brinda soporte a fabricantes de maquinaria OEM, contratistas de ingeniería y equipos de mantenimiento en todo el mundo. Explore nuestra Gama completa de repuestos, explorar nuestras capacidades de fabricación, o Contáctanos hoy Para obtener un presupuesto rápido, visite caja-de-engranajes-planetarios.top Para conocer el catálogo completo de EVER POWER.
