Deskripsi
EP-SL35001 Single-Stage Inline Planetary Gearbox
Brevini Riduttori SL35001 Compatible Replacement | EVER POWER
Itu EP-SL35001 is EVER POWER’s independently engineered single-stage inline planetary gearbox, designed as a direct replacement for the Brevini riduttori SL35001. Delivering approximately 35.000 Nm output torque with IP66 sealing and a mounting interface dimensionally compatible with the original Brevini unit, this gearbox serves industrial machinery, conveyor systems, mixer drives, material handling equipment and processing plant drives where reliable torque multiplication and long service life are essential. EVER POWER’s SL series inline planetary gearbox combines competitive pricing with 18-month warranty coverage and faster delivery than typical European OEM lead times.
Parameter Teknis
| Parameter | Nilai |
|---|---|
| Model | EP-SL35001 |
| Menggantikan | Brevini riduttori SL35001 |
| Torsi Keluaran (kira-kira) | 35.000 Nm |
| Tahapan Perlengkapan | 1 |
| Rentang Rasio | 3:1 – 12:1 |
| Kecepatan Input Maksimum | 6,000 |
| Efisiensi | >= 98% |
| Kelas Perlindungan | IP66 |
| Perkiraan Berat | ~255 kg |
| Bahan Perumahan | Besi Cor Ulet GGG50 |
| Pelumasan | Sintetis ISO VG 220 (penanaman dengan pemanasan oli, diisi dari pabrik) |
| Suhu Operasional | -25 derajat Celcius hingga +80 derajat Celcius |
| Antarmuka Keluaran | Lubang berongga atau poros padat (sebutkan saat pemesanan) |
Prinsip Kerja
Itu EP-SL3501 operates on the epicyclic planetary gear principle. A single planetary stage is coaxially arranged within the sealed housing. The input sun gear meshes simultaneously with multiple planet gears orbiting within a fixed ring gear, distributing the load across all contact points simultaneously. This load-sharing principle is why planetary units achieve significantly greater torque density than parallel-shaft designs of equivalent housing diameter. A precision-ground output shaft or hollow bore transmits the multiplied torque to the driven machine with minimal backlash.
Keunggulan Utama
|
● 35,000 Nm Rated Torque
Torsi keluaran penuh yang terukur untuk siklus kerja industri kontinu yang menuntut. |
▲ Single-stage Efficiency
Maximum efficiency single mesh path for the required application. |
|
◆ Brevini SL3501 Direct Fit
Dimensi pemasangan identik — terpasang di tempat dudukan mesin asli tanpa modifikasi. |
◼ Oil-Bath Lubrication
Bak oli tertutup rapat cocok untuk semua orientasi pemasangan — horizontal, vertikal, dan terbalik. |
|
★ 18-Month Warranty
Garansi 18 bulan dari EVER POWER melampaui standar 12 bulan dari sebagian besar pemasok OEM Eropa. |
Teknologi Struktur dan Material
The housing is precision-cast from GGG50 ductile iron and machined to H7 bore tolerances. Planet gears are manufactured from 20CrMnTi case-hardening steel, carburised to 0.7-1.0 mm case depth and profile-ground to DIN 5 accuracy. The output shaft is supported by back-to-back tapered roller bearings pre-loaded at the factory for zero axial play under combined radial and axial loads. All external shaft seals are FKM fluoroelastomer rated for synthetic gear oil service at up to 120 degC. External coating is two-coat epoxy primer + polyurethane topcoat, 480-hour salt spray rated.
Skenario Aplikasi Khas
| Industri | Aplikasi | Manfaat Utama |
|---|---|---|
| Paper | Large reel stand unwind drive | High torque for controlled unwind of heavy paper reel. |
| Recycling | Industrial shredder infeed | High starting torque handles dense material feed into shredder. |
| Energy | Hydroelectric gate actuator | Reliable slow-speed drive for penstock gate actuation. |
| Sugar | Mill crushing roll main drive | Extreme torque at very low output speed for cane crushing. |
Panduan Seleksi
- Torsi Keluaran yang Diperlukan (Nm) — Konfirmasikan torsi puncak dan kontinu dengan faktor keamanan 1,3-2,0.
- Rasio Gigi — Motor speed (rpm) / required output speed (rpm). Range: 3:1 – 12:1.
- Jumlah Tahap — 1-stage provides ratio range 3:1 – 12:1. Higher stages = higher ratio and lower efficiency.
- Antarmuka Motor — Tipe flensa (metrik SAE / IEC), diameter poros dan alur pasak.
- Peringkat IP — IP66 adalah standar. Peningkatan ke IP67/IP68 tersedia untuk penggunaan di air atau di luar ruangan.
- Orientasi Pemasangan — Horizontal, vertikal, atau terbalik; semuanya didukung dengan pelumasan rendaman oli standar.
- Suhu Operasional — Standar -25 hingga +80 derajat Celcius; Tersedia varian Arktik dan suhu tinggi.
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Brevini SL35001 vs. EVER POWER EP-SL35001
Pemberitahuan Penting: EVER POWER references the Brevini riduttori SL35001 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SL35001 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Aspek | Brevini SL35001 | EVER POWER EP-SL35001 |
|---|---|---|
| Harga | Premium OEM — Produsen Italia/Eropa | Kompetitif — biasanya 30-45% lebih rendah |
| Waktu Tunggu | Biasanya 8-16 minggu | Standar 3-6 minggu |
| Dimensi Pemasangan | Original Brevini SL35001 specification | Sepenuhnya kompatibel — pemasangan langsung dengan baut. |
| Jumlah Tahap | 1 | 1 |
| Rentang Rasio Gigi | 3:1 – 12:1 | 3:1 – 12:1 |
| Jaminan | Standar 12 bulan | Standar 18 bulan |
| Kustomisasi | Pilihan suku cadang aftermarket terbatas. | Gambar OEM/ODM diterima. |
EVER POWER juga memasok motor listrik, motor servo, dan motor hidrolik yang serasi untuk paket sistem penggerak lengkap. Tanyakan tentang paket lengkap motor dan gearbox.
Sertifikasi Mutu dan Komitmen Layanan
- ISO 9001:2015 Sistem manufaktur dan manajemen mutu yang bersertifikasi.
- Tanda CE — Sesuai dengan Arahan Mesin Uni Eropa 2006/42/EC.
- Garansi 18 bulan from shipment date on all EP-SL35001 units.
- Respons teknis dalam 48 jam untuk masalah instalasi dan pengoperasian di lapangan.
- Perlengkapan seal cadangan, set planet, dan perlengkapan bantalan tersedia untuk pengiriman cepat.
- Inspeksi pihak ketiga (DNV GL, Bureau Veritas, SGS) tersedia atas permintaan.
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Studi Kasus — Catatan Lapangan Teknik
| Negara | Aplikasi | Umpan Balik Pelanggan |
|---|---|---|
| Finland | Large reel stand drive, paper mill, 6 units | “Smooth torque delivery prevented paper web breaks on reel change. Line efficiency improved measurably.” — Process Engineer, Tampere. |
| UAE | Industrial shredder infeed drive, construction waste | “High starting torque handled dense concrete rubble feed without stalling. Robust sealing survived dust conditions.” — Site Manager, Dubai. |
| New Zealand | Hydroelectric gate actuator, dam project | “Slow-speed precision essential for our penstock gate control. Performance matched EVER POWER’s specification exactly.” — Civil Engineer, Queenstown. |
Pertanyaan yang Sering Diajukan
Q: What documentation is supplied with each unit?
A: Standard documentation includes: installation and maintenance manual, dimensional drawing, hydrostatic test certificate, CE declaration of conformity, and lubrication specification sheet. Material certificates (3.1 EN 10204) are available on request.
Q: What warranty does EVER POWER provide?
A: EVER POWER provides an 18-month warranty from shipment date, covering all manufacturing defects in materials and workmanship. Extended warranty is available under a service agreement. This exceeds the 12-month warranty typical of European OEM suppliers.
Bermitra dengan EVER POWER
Whether you need a single emergency replacement for a failed Brevini SL35001 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
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