説明
EP-EQ4046 4-Stage Ultra-High Ratio Planetary Gearbox
Brevini Riduttori EQ4046 Compatible Replacement | EVER POWER
The EQ4-series achieves ratio ranges up to 500:1 in a single housing by stacking four planetary stages ?? the highest reduction option in the EC/EM family. Designed for very slow-speed drives, large industrial positioning systems, antenna and telescope slew drives, kiln and furnace car drives, and large-scale material handling applications where output speed is measured in RPM fractions and maximum torque is non-negotiable.
The EP-EQ4046 replaces the Brevini riduttori EQ4046 ?? a 4-stage planetary gearbox delivering approximately 9,450 Nm output torque, ratio range 50:1 – 500:1, and IP rating IP66.
技術仕様
| パラメータ | 価値 |
|---|---|
| モデル | EP-EQ4046 |
| 交換する | Brevini riduttori EQ4046 |
| Output Torque | 9,450 Nm |
| ギアステージ | 4 |
| 比率範囲 | 50:1 – 500:1 |
| 最大入力速度 | 3,000 rpm |
| 効率 | >= 92% |
| 保護等級 | IP66 |
| おおよその重量 | ~64 kg |
動作原理
Four coaxial planetary stages cascade speed reduction and torque multiplication. Stage 1 handles the high-speed motor input; each successive stage multiplies torque while halving speed. The 4-stage design uses a dual-seal output shaft arrangement ?? a primary FKM lip seal plus a labyrinth ?? providing redundant protection against dust and slurry ingress in the slow-speed, high-torque industrial environments where EQ4 units are most commonly deployed.
主な利点
|
● Up to 500:1 Single Housing
Eliminates tandem gearbox arrangements for extreme ratios. |
● Dual-Seal Output Shaft
Primary FKM seal plus labyrinth ?? redundant ingress protection. |
|
● IP66 Standard Sealing
Outdoor and wet industrial environment rated. |
● 4-Stage Torque Density
Maximum torque for given housing size in the EC/EM range. |
|
● Direct EQ4-Series Replacement
Identical flange and port dimensions. |
構造と材料技術
All four stages use 17CrNiMo6 carburised and ground steel gears. Output stage planet journals run on needle roller bearings with hardened pins for maximum radial stiffness. The housing is cast from GGG50 ductile iron with H7 bore tolerances throughout. External coating is epoxy-chromate primer for C4 corrosion zone service.
典型的なアプリケーションシナリオ
| 業界 | 応用 | 主なメリット |
|---|---|---|
| Automation | Coordinate measuring machine | Ultra-low backlash for nanometre-level positioning axes. |
| Semiconductor | Wafer handling transfer | Vibration-free smooth rotation for fragile wafer transfer. |
| Machine Tool | CNC rotary axis | Rigidity and low backlash for precision 4th-axis cutting. |
| Film/Foil | Precision winding drive | Pre-loaded bearings prevent axial play under tension reversal. |
選択ガイド
- 必要出力トルク（Nm） ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- ギア比 ?? Motor speed (rpm) / required output speed (rpm).
- ステージ数 ?? 4-stage (4-stage) provides ratio 50:1 – 500:1.
- モーターインターフェース ?? Flange type (SAE/ISO metric), shaft diameter and key.
- 動作環境 ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EQ4046 vs. EVER POWER EP-EQ4046
Notice: EVER POWER references Brevini riduttori EQ4046 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EQ4046 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| 側面 | Brevini EQ4046 | EVER POWER EP-EQ4046 |
|---|---|---|
| 価格 | OEM European premium | Competitive ?? 30-45% saving typical |
| リードタイム | 6-16 weeks depending on size | 2-6 weeks |
| ギアステージ | 4 | 4 |
| 保証 | 12ヶ月標準 | 18ヶ月標準 |
| カスタマイズ | Limited | OEM/ODM図面を受け付けます |
EVER POWERは供給も行っています matched electric and hydraulic motors 完全なドライブシステムパッケージ向け。 Enquire about motor pairing.
品質認証とサービスへの取り組み
- ISO 9001:2015 certified manufacturing and quality management.
- CEマーキング ?? EU Machinery Directive 2006/42/EC compliant.
- 18ヶ月保証 from shipment date covering all EP-EQ4046 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at エバーパワーについて.
Case Studies ?? Engineer Field Notes
| 国 | 応用 | お客様からのフィードバック |
|---|---|---|
| Italy | Packaging machine servo drive, FMCG plant | “All 6 units installed in one maintenance shift. No tuning changes needed.” ?? Maintenance Manager, Milan. |
| South Korea | CNC turret indexing, machine tool builder | “Backlash within our servo spec from day one. Significantly lower cost than European OEM.” ?? Procurement Manager, Busan. |
| Brazil | Textile winding machine drive, fabric plant | “Consistent tension control improved fabric quality immediately.” ?? Process Engineer, Sao Paulo. |
よくある質問
Q: What is the minimum output speed achievable?
A: With a 3,000 rpm input and the 500:1 maximum ratio, minimum output speed is 6 rpm. Lower speeds require a proportional reduction in input speed.
Q: Can the EQ4-series handle reversing loads?
A: Yes. All four stages are rated for equal forward and reverse torque. Fatigue life calculations assume 50/50 direction split.
EVER POWERと提携しましょう
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our full replacement range, explore our capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top.
