説明
EP-EC2255 2-Stage Compact Planetary Gearbox
Brevini Riduttori EC2255 Compatible Replacement | EVER POWER
The EC2-series delivers the efficiency and ratio range of a 2-stage planetary design in a radially compact housing specifically engineered for tight-envelope OEM installations. The reduced housing diameter versus the ED2-series makes EC2 units the first choice for motor-integrated drives, AGV wheel hubs, linear actuator heads, robot joint drives and space-constrained automation equipment.
The EP-EC2255 replaces the Brevini riduttori EC2255 ?? a 2-stage compact planetary gearbox delivering approximately 32,300 Nm output torque, ratio range 8:1 – 40:1, and IP rating IP65.
技術仕様
| パラメータ | 価値 |
|---|---|
| モデル | EP-EC2255 |
| 交換する | Brevini riduttori EC2255 |
| Output Torque | 32,300 Nm |
| ギアステージ | 2 |
| 比率範囲 | 8:1 – 40:1 |
| 最大入力速度 | 5,000 rpm |
| 効率 | >= 96% |
| 保護等級 | IP65 |
| おおよその重量 | ~287 kg |
動作原理
The compact design uses a thin-ring construction ?? the ring gear bore and housing outer diameter are minimised through careful gear module selection, reducing the housing diameter by up to 15% versus the standard ED2 series at the same torque rating. Both stages use needle-roller planet journals for maximum radial stiffness in the reduced-diameter housing, maintaining planet-to-ring gear mesh accuracy under cantilevered load conditions.
主な利点
|
◆ Compact Radial Envelope
Up to 15% smaller OD vs ED2 ?? fits tight machine bores and hubs. |
◆ Needle Roller Planet Journals
Maximum planet radial stiffness in thin-ring housing. |
|
◆ Motor-Integration Compatible
Short axial length suits motor-gearbox integrated units. |
◆ 5,000 rpm High Input Speed
Servo and high-speed motor compatibility. |
|
◆ Direct EC2-Series Replacement
Same mounting dimensions as Brevini original. |
構造と材料技術
Housing is machined from 7075 aluminium alloy or GGG50 iron depending on size. Planet gears use 20CrMnTi carburised steel, ground to DIN 6. Thin-ring construction requires press-fit ring gear installation with Loctite 638 retaining compound for permanent bore fixation. Output shaft seals are double-lip NBR for dust and oil retention in compact housings.
典型的なアプリケーションシナリオ
| 業界 | 応用 | 主なメリット |
|---|---|---|
| オフショア | Large AHC winch main drive | High torque and ratio for active heave compensation. |
| Mining | SAG mill drive | Extreme continuous torque for semi-autogenous grinding mill. |
| 海洋 | Large propeller shaft drive | Reliable low-speed drive for large vessel shaft systems. |
| Sugar | Sugar mill crushing drive | Very high torque at slow speed for sugar cane crushing. |
選択ガイド
- 必要出力トルク（Nm） ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- ギア比 ?? Motor speed (rpm) / required output speed (rpm).
- ステージ数 ?? 2-stage (2-stage compact) provides ratio 8:1 – 40:1.
- モーターインターフェース ?? Flange type (SAE/ISO metric), shaft diameter and key.
- 動作環境 ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EC2255 vs. EVER POWER EP-EC2255
Notice: EVER POWER references Brevini riduttori EC2255 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EC2255 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| 側面 | Brevini EC2255 | EVER POWER EP-EC2255 |
|---|---|---|
| 価格 | OEM European premium | Competitive ?? 30-45% saving typical |
| リードタイム | 6-16 weeks depending on size | 2-6 weeks |
| ギアステージ | 2 | 2 |
| 保証 | 12ヶ月標準 | 18ヶ月標準 |
| カスタマイズ | Limited | OEM/ODM図面を受け付けます |
EVER POWERは供給も行っています matched electric and hydraulic motors 完全なドライブシステムパッケージ向け。 Enquire about motor pairing.
品質認証とサービスへの取り組み
- ISO 9001:2015 certified manufacturing and quality management.
- CEマーキング ?? EU Machinery Directive 2006/42/EC compliant.
- 18ヶ月保証 from shipment date covering all EP-EC2255 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at エバーパワーについて.
Case Studies ?? Engineer Field Notes
| 国 | 応用 | お客様からのフィードバック |
|---|---|---|
| UAE | Cement mill main drive, large plant | “Extreme torque requirement met. CE documentation accepted by our local regulator without question.” ?? Plant Director, Abu Dhabi. |
| Australia | Large mining excavator travel drive, iron ore mine | “Class-leading torque handled the hardest magnetite bench conditions without overload.” ?? Equipment Director, Pilbara. |
| オランダ | Ship thruster drive, heavy offshore vessel | “EVER POWER delivered on a very tight shipyard schedule. The gearbox was dimensionally exact.” ?? Marine Engineer, Rotterdam. |
よくある質問
Q: How much smaller is the EC2 housing compared to ED2?
A: The EC2 outer diameter is typically 12-15% smaller than the equivalent ED2 unit at the same torque rating. Axial length is also reduced by approximately 10%.
Q: Is the EC2 available with hollow through-shaft output?
A: A hollow output bore option is available for most size classes. Specify bore diameter and keyway at order.
EVER POWERと提携しましょう
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