Penerangan
EP-SC6002 2-Stage Inline Planetary Gearbox
Brevini Riduttori SC6002 Compatible Replacement | EVER POWER
EVER POWER’s EP-SC6002 is a 2-stage inline planetary gearbox in the Brevini SL/SC compatible replacement range, rated at approximately 6,000 Nm output torque. The SC series compact planetary gearbox is engineered with full dimensional compatibility to the Brevini riduttori SC6002 — the same flange pattern, output shaft and housing register — enabling maintenance teams to replace failed units without machine downtime beyond the installation itself. With IP65 sealing, synthetic oil bath lubrication and a forged carrier assembly, this unit is designed for long service intervals in demanding continuous-duty industrial environments.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-SC6002 |
| Menggantikan | Brevini riduttori SC6002 |
| Tork Output (anggaran) | 6,000 Nm |
| Peringkat Gear | 2 |
| Julat Nisbah | 10:1 – 60:1 |
| Kelajuan Input Maksimum | 5,000 |
| Kecekapan | >= 96% |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~44 kg |
| Bahan Perumahan | Besi Mulur GGG50 |
| Pelinciran | ISO VG 220 sintetik (mandi minyak, diisi kilang) |
| Suhu Operasi. | -25 darjah C hingga +80 darjah C |
| Antara Muka Keluaran | Lubang berongga atau aci pepejal (nyatakan semasa pesanan) |
Prinsip Kerja
The two-stage epicyclic design of EP-SC602 achieves maximum efficiency by minimising the number of gear mesh contacts in the power path. Input power from the motor enters the first sun gear. The planet gears — mounted on a precision carrier — orbit the sun and react against a fixed ring gear, stepping down speed and multiplying torque at the carrier output. This carrier then drives the next stage input, compounding the reduction. The output shaft or hollow bore is supported by a back-to-back bearing arrangement providing combined axial and radial load capacity for direct sprocket, coupling or gear drive connections.
Kelebihan Teras
|
★ 6,000 Nm Rated Torque
Tork output penuh yang dinilai untuk kitaran tugas perindustrian berterusan yang mencabar. |
► 2-stage Efficiency
Kecekapan dan julat nisbah yang seimbang untuk aplikasi yang diperlukan. |
|
● Brevini SC602 Direct Fit
Dimensi pemasangan yang sama — dipasang di dalam poket mesin asal tanpa pengubahsuaian. |
▲ Oil-Bath Lubrication
Mandian minyak tertutup berfungsi untuk semua orientasi pemasangan — mendatar, menegak dan terbalik. |
|
◆ 18-Month Warranty
Waranti 18 bulan EVER POWER melebihi piawaian 12 bulan kebanyakan pembekal OEM Eropah. |
Teknologi Struktur dan Bahan
The one-piece GGG50 ductile iron housing is stress-relieved after casting and precision-bored to eliminate misalignment between gear stages. Planet journals run on needle roller bearing assemblies with hardened pins, providing maximum radial stiffness in the compact housing diameter. The output flange register face is precision-turned to 0.015 mm total runout for accurate shaft coupling or sprocket mounting without eccentricity. O-ring face seals at housing joint faces use HNBR compound for compatibility with biodegradable hydraulic fluids.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Mining | Belt conveyor head pulley drive | High-efficiency 2-stage minimises heat generation in underground gallery. |
| Cement | Raw meal screw conveyor | High torque for dense raw meal transport at slow speed. |
| Chemical | Mixer agitator drive | Reliable torque for continuous viscous product mixing. |
| Steel | Roll table drive | Consistent speed for hot-rolled bar transfer between mill stands. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) — Sahkan tork puncak dan berterusan dengan faktor keselamatan 1.3-2.0.
- Nisbah Gear — Motor speed (rpm) / required output speed (rpm). Range: 10:1 – 60:1.
- Kiraan Peringkat — 2-stage provides ratio range 10:1 – 60:1. Higher stages = higher ratio and lower efficiency.
- Antara Muka Motor — Jenis bebibir (metrik SAE / IEC), diameter aci dan laluan kunci.
- Penarafan IP — IP65 adalah standard. Naik taraf IP67/IP68 tersedia untuk cucian bawah atau servis luar.
- Orientasi Pemasangan — Mendatar, menegak atau terbalik; semuanya disokong dengan pelinciran mandian minyak standard.
- Suhu Operasi — Standard -25 hingga +80 darjahC; Varian Artik dan suhu tinggi tersedia.
Tidak pasti konfigurasi yang sesuai dengan mesin anda? Hantarkan helaian data mesin anda kepada kami untuk semakan kejuruteraan percuma.
Brevini SC6002 vs. EVER POWER EP-SC6002
Notis Penting: EVER POWER references the Brevini riduttori SC6002 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SC6002 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Aspek | Brevini SC6002 | EVER POWER EP-SC6002 |
|---|---|---|
| Harga | Premium OEM — pengeluar Itali/Eropah | Kompetitif — biasanya 30-45% lebih rendah |
| Masa Utama | 8-16 minggu biasa | Standard 3-6 minggu |
| Dimensi Pemasangan | Original Brevini SC6002 specification | Serasi sepenuhnya — bolt masuk terus |
| Kiraan Peringkat | 2 | 2 |
| Julat Nisbah Gear | 10:1 – 60:1 | 10:1 – 60:1 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Pilihan selepas pasaran terhad | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan motor elektrik, motor servo dan motor hidraulik yang dipadankan untuk pakej sistem pemacu yang lengkap. Bertanya tentang pakej motor dan kotak gear yang lengkap.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 sistem pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE — Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date on all EP-SC6002 units.
- Respons teknikal 48 jam untuk isu pemasangan dan pentauliahan lapangan.
- Kit pengedap ganti, set planet dan kit galas disediakan untuk penghantaran pantas.
- Pemeriksaan pihak ketiga (DNV GL, Bureau Veritas, SGS) tersedia atas permintaan.
Ketahui tentang piawaian kualiti kami di EVER POWER Tentang Kami.
Kajian Kes — Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| Australia | Underground belt conveyor drive, coal mine, 4 units | “High-efficiency 2-stage reduced heat in our confined underground gallery. Temperature down 8 degC.” — Ventilation Engineer, Hunter Valley. |
| India | Cement screw conveyor drive, large plant | “Cost saving allowed us to order a spare set. EVER POWER confirmed delivery within 3 weeks.” — Procurement Manager, Mumbai. |
| Canada | Chemical mixer drive, polymer plant, continuous duty | “18 months of continuous operation without a single failure. Seal integrity confirmed at every scheduled inspection.” — Plant Engineer, Montreal. |
Soalan Lazim
Q: Can the gearbox be mounted in any orientation?
A: Yes for units with oil-bath lubrication. The sealed housing maintains lubrication effectiveness in horizontal, vertical shaft-up, vertical shaft-down, and inverted mounting positions without modification.
Q: What backlash is standard?
A: Standard backlash is <= 8 arcmin for 1-stage and 2-stage units; <= 10 arcmin for 3-stage and 4-stage units. Reduced backlash options (<= 5 arcmin for 1-stage, <= 6 arcmin for 2-stage) are available for precision servo applications.
Bekerjasama dengan EVER POWER
Whether you need a single emergency replacement for a failed Brevini SC6002 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
Layari kami rangkaian penggantian Brevini penuh, lawati planetgearboxes.net untuk portfolio produk yang lengkap, atau hubungi pasukan kejuruteraan kami hari ini untuk sebut harga pantas.
