Penerangan
EP-ED2255 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2255 Compatible Replacement | EVER POWER
Yang ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
Yang EP-ED2255 menggantikan riduttori Brevini ED2255 ?? a 2-stage inline planetary gearbox delivering approximately 37,400 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-ED2255 |
| Menggantikan | Brevini riduttori ED2255 |
| Tork Output | 37,400 Nm |
| Peringkat Gear | 2 |
| Julat Nisbah | 10:1 – 50:1 |
| Kelajuan Input Maksimum | 5,000 rpm |
| Kecekapan | >= 96% |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~313 kg |
Prinsip Kerja
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A gear matahari terapung between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
Kelebihan Teras
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
Teknologi Struktur dan Bahan
Housing cast from Besi mulur GGG50. Planet gears use Keluli berkarbur 17CrNiMo6, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Luar Pesisir | Large AHC winch main drive | High torque and ratio for active heave compensation. |
| Perlombongan | SAG mill drive | Extreme continuous torque for semi-autogenous grinding mill. |
| Marin | Large propeller shaft drive | Reliable low-speed drive for large vessel shaft systems. |
| Sugar | Sugar mill crushing drive | Very high torque at slow speed for sugar cane crushing. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Sahkan puncak dan berterusan dengan faktor keselamatan (1.3-2.0 tipikal).
- Nisbah Gear ?? Kelajuan motor (rpm) / kelajuan output yang diperlukan (rpm).
- Kiraan Peringkat ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- Antara Muka Motor ?? Jenis bebibir (metrik SAE/ISO), diameter aci dan kunci.
- Persekitaran Operasi ?? Kelas IP, suhu ambien, orientasi pemasangan.
Hubungi jurutera kami untuk semakan saiz aplikasi percuma.
Brevini ED2255 vs. EVER POWER EP-ED2255
Notis: EVER POWER references Brevini riduttori ED2255 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2255 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini ED2255 | EVER POWER EP-ED2255 |
|---|---|---|
| Harga | Premium Eropah OEM | Kompetitif ?? Penjimatan 30-45% tipikal |
| Masa Utama | 6-16 minggu bergantung pada saiz | 2-6 minggu |
| Peringkat Gear | 2 | 2 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Terhad | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan motor elektrik dan hidraulik yang sepadan untuk pakej sistem pemacu yang lengkap. Bertanya tentang penjodohkan motor.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE ?? Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date covering all EP-ED2255 manufacturing defects.
- Respons teknikal 48 jam untuk isu lapangan.
- Kedapkan kit dan alat ganti haus yang telah disediakan untuk penghantaran cepat.
Ketahui lebih lanjut di EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| UAE | Cement mill main drive, large plant | “Extreme torque requirement met. CE documentation accepted by our local regulator without question.” ?? Plant Director, Abu Dhabi. |
| Australia | Large mining excavator travel drive, iron ore mine | “Class-leading torque handled the hardest magnetite bench conditions without overload.” ?? Equipment Director, Pilbara. |
| Belanda | Ship thruster drive, heavy offshore vessel | “EVER POWER delivered on a very tight shipyard schedule. The gearbox was dimensionally exact.” ?? Marine Engineer, Rotterdam. |
Soalan Lazim
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
S: Apakah selang masa penukaran minyak minimum?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
Bekerjasama dengan EVER POWER
EVER POWER menyokong pembina mesin OEM dan pasukan penyelenggaraan di seluruh dunia. Layari kami julat penggantian penuh, terokai keupayaan kami, atau hubungi kami hari ini untuk sebut harga pantas. Lawati kotak-gear-planet.top.
