Penerangan
EP-RPR3320 Planetary Gearbox
EVER POWER 3-Stage 55,000 Nm Planetary Gearbox for Ultra-Heavy Industrial Drives
Yang EP-RPR3320 is one of EVER POWER’s highest-torque RPR series units, delivering 55,000 Nm with a ratio range extending to 220:1 from a 3-stage planetary housing. Replacing the Brevini riduttori RPR3320, this unit serves the most demanding segment of heavy process engineering ?? cement mill main drives, large ship thrusters, heavy ore processing equipment, large industrial centrifuge drives and ultra-heavy agitator systems.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-RPR3320 |
| Menggantikan | Brevini riduttori RPR3320 |
| Tork Output Maksimum | 55,000 Nm |
| Peringkat Gear | 3 |
| Julat Nisbah | 30:1 – 220:1 |
| Kelajuan Input Maksimum | 2,200 rpm |
| Kelas Perlindungan | IP67 |
| Anggaran Berat | ~135 kg |
Prinsip Kerja
Three stages of large-module planetary gearing cascade torque multiplication to the output. The double-wall housing construction ?? an inner structural ring plus outer seal housing ?? provides maximum rigidity against the gear separation forces generated at 55,000 Nm, preventing the housing bore distortion that can occur in single-wall designs and lead to ring gear fretting. The output shaft is a forged hollow quill shaft accepting direct coupling to large hollow-bore driven machines.
Kelebihan Teras
|
◼ 55,000 Nm Class Torque
One of the highest torque ratings in the RPR series. |
◼ VAR Steel Throughout All Stages
Full VAR build ?? not just output stage ?? maximum fatigue life at every gear contact. |
|
◼ Double-Wall Housing
Prevents bore distortion under 55,000 Nm continuous loading. |
◼ Hollow Quill Shaft Output
Direct coupling to large hollow-bore driven shafts without separate coupling. |
|
◼ Direct RPR3320 Replacement
Matching flange dimensions. |
Teknologi Struktur dan Bahan
Semua peringkat gear digunakan 18CrNiMo7-6 VAR steel throughout ?? not just the output stage. Carburising depth is 1.1-1.5 mm across all stages; tooth profiles are ground to ISO 1328 class 5. The double-wall housing is cast from Besi nodular GGG70 and stress-relieved before final machining. Output shaft bearing is a large-bore spherical roller bearing pair for self-aligning load support on large hollow quill shaft installations.
Senario Aplikasi Lazim
| Industri | Permohonan | Keperluan Utama |
|---|---|---|
| Simen | Cement ball mill main drive | 55,000 Nm sustained over 8,000 hours/year ?? requires VAR steel for fatigue life. |
| Marin | Large Azimuth thruster drive | 220:1 ratio provides slow reliable thrust direction change. |
| Perlombongan | Large ore SAG mill drive | Double-wall housing prevents bore distortion under continuous high-torque loading. |
| Bahan kimia | Ultra-heavy agitator, polymer reactor | Hollow quill shaft allows direct drive coupling to agitator shaft. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Sahkan keperluan tork puncak dan berterusan dengan faktor keselamatan yang sesuai.
- Nisbah Gear ?? Kelajuan motor (rpm) dibahagikan dengan kelajuan output yang diperlukan (rpm).
- Kitaran Tugas ?? S1 berterusan atau S3/S6 sekejap-sekejap; menjejaskan penyahkadaran terma.
- Antara Muka Motor ?? Jenis bebibir (SAE/ISO), diameter aci, spesifikasi laluan kunci atau spline.
- Alam Sekitar ?? Kelas IP, suhu ambien, zon kakisan, orientasi.
Hubungi pasukan kejuruteraan kami untuk semakan saiz aplikasi percuma.
Brevini RPR3320 vs. EVER POWER EP-RPR3320
Notis Penting: EVER POWER references the Brevini riduttori RPR3320 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3320 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspek | Brevini RPR3320 | EVER POWER EP-RPR3320 |
|---|---|---|
| Harga | Very high OEM rate | Competitive on large-unit basis |
| Masa Utama | 12-20 weeks | 5-8 weeks |
| Steel Grade | Standard in stages 1-2 | VAR throughout all stages |
| Housing | Single wall | Double wall anti-distortion |
| Waranti | 12 bulan | 18 bulan |
EVER POWER juga membekalkan motor elektrik dan hidraulik yang sepadan untuk pakej sistem pemacu yang lengkap. Bertanya tentang penjodohkan motor.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE ?? Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date on all EP-RPR3320 units.
- Maklum balas teknikal dalam tempoh 48 jam untuk isu lapangan.
- Alat ganti dan kit pengedap disediakan untuk penghantaran cepat.
Ketahui lebih lanjut di EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Maklum balas |
|---|---|---|
| Turkey | Cement ball mill main drive, large plant | “55,000 Nm sustained duty with 8,000+ annual operating hours. After 2 years ?? no detectable gear wear at the scheduled inspection. VAR steel is clearly worth the investment.” ?? Plant Director, Ankara. |
| Denmark | Large Azimuth thruster, offshore supply vessel | “220:1 ratio for our thruster direction change mechanism. The hollow quill shaft made coupling to our azimuth ring gear straightforward.” ?? Lead Engineer, Copenhagen. |
| Chile | SAG mill drive, large copper mine | “Double-wall housing was the deciding factor after our previous single-wall unit developed housing bore fretting at 18,000 hours. EP-RPR3320 has now exceeded 20,000 hours without bore distortion.” ?? Mine Engineer, Calama. |
Soalan Lazim
Q: What is the maximum rated input power?
A: At the standard 2,200 rpm input and 55,000 Nm output, the maximum rated input power is approximately 180 kW continuous. Higher power variants are available for specific applications ?? contact our engineering team.
Q: Can the hollow quill shaft be replaced with a solid output shaft?
A: Yes. A solid output shaft variant is available at the same lead time. Specify at order.
Bekerjasama dengan EVER POWER
EVER POWER menyokong pembina mesin OEM, kontraktor kejuruteraan dan pasukan penyelenggaraan di seluruh dunia. Layari kami julat penggantian penuh, terokai keupayaan pembuatan kami, atau hubungi kami hari ini untuk sebut harga pantas. Lawati kotak-gear-planet.top untuk portfolio EVER POWER yang lengkap.
