Penerangan
EP-ED2091 2-Stage Standard Inline Planetary Gearbox
Brevini Riduttori ED2091 Compatible Replacement | EVER POWER
Yang ED2-series delivers a balanced combination of ratio range, efficiency and compactness in a 2-stage inline planetary configuration. With ratio coverage of 10:1 to 50:1 and input speeds to 5,000 rpm, it serves industrial automation, packaging machines, conveyor drives, printing presses and medium-duty machine tool axes where efficiency and moderate reduction are simultaneously required.
Yang EP-ED2091 replaces the Brevini riduttori ED2091 ?? a 2-stage inline planetary gearbox delivering approximately 9,680 Nm output torque, ratio range 10:1 – 50:1, and IP rating IP65.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-ED2091 |
| Menggantikan | Brevini riduttori ED2091 |
| Output Torque | 9,680 Nm |
| Peringkat Gear | 2 |
| Julat Nisbah | 10:1 – 50:1 |
| Kelajuan Input Maksimum | 5,000 rpm |
| Kecekapan | >= 96% |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~96 kg |
Prinsip Kerja
The first stage sun gear accepts motor input. Its planet carrier becomes the second-stage sun shaft, compounding the reduction. A gear matahari terapung between stages automatically centres the load distribution across all planet contacts, compensating for minor bore concentricity errors and extending planet bearing life in high-cycle automation duty. Both stages share a single oil sump for maintenance-free lubrication across the rated service interval.
Kelebihan Teras
|
▲ 10:1 – 50:1 Ratio Range
Wide 2-stage coverage from one product family. |
▲ Floating Inter-Stage Sun
Self-equalises planet loads ?? extends life in high-cycle duty. |
|
▲ 5,000 rpm Input
High input speed for direct servo or VFD motor coupling. |
▲ Shared Sump Lubrication
Maintenance-free service across both stages. |
|
▲ Direct ED2-Series Replacement
Same mounting interface as Brevini original. |
Teknologi Struktur dan Bahan
Housing cast from Besi mulur GGG50. Planet gears use 17CrNiMo6 carburised steel, ground to DIN 5. The output shaft is supported by a back-to-back angular contact bearing pair, pre-loaded to eliminate axial play under reversing loads. External seals are NBR compound for mineral and synthetic oil compatibility.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Paper | Pulp refiner drive | High-power continuous drive for paper pulp refining process. |
| Chemical | Large reactor agitator | Reliable slow-speed drive for large-volume chemical reactors. |
| Mining | Ore crusher belt feeder | High torque for dense ore feed on belt feeder conveyor. |
| Water | Large pump drive, treatment plant | Any-orientation mounting for varied pump installation designs. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Nisbah Gear ?? Motor speed (rpm) / required output speed (rpm).
- Kiraan Peringkat ?? 2-stage (2-stage inline) provides ratio 10:1 – 50:1.
- Antara Muka Motor ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Persekitaran Operasi ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini ED2091 vs. EVER POWER EP-ED2091
Notice: EVER POWER references Brevini riduttori ED2091 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-ED2091 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini ED2091 | EVER POWER EP-ED2091 |
|---|---|---|
| Harga | OEM European premium | Competitive ?? 30-45% saving typical |
| Masa Utama | 6-16 weeks depending on size | 2-6 weeks |
| Peringkat Gear | 2 | 2 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Limited | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan matched electric and hydraulic motors untuk pakej sistem pemacu yang lengkap. Enquire about motor pairing.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 certified manufacturing and quality management.
- Penandaan CE ?? EU Machinery Directive 2006/42/EC compliant.
- Waranti 18 bulan from shipment date covering all EP-ED2091 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at EVER POWER Tentang Kami.
Kajian Kes ?? Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| China | Underground mining conveyor drive | “Compact body was critical in our restricted gallery. 3,000 hours with no issues.” ?? Mine Engineer, Shandong. |
| South Africa | Steel plant roll table drive | “Consistent roll speed improved bar surface quality significantly.” ?? Process Engineer, Johannesburg. |
| India | Cement screw conveyor drive, large plant | “Cost saving over OEM allowed us to order a spare set as insurance stock.” ?? Procurement Director, Mumbai. |
Soalan Lazim
Q: Can the ED2-series be used with a VFD (variable frequency drive)?
A: Yes. The 5,000 rpm rated input speed accommodates VFD output at standard and boost frequencies. Confirm maximum continuous motor current for thermal sizing.
S: Apakah selang masa penukaran minyak minimum?
A: With synthetic ISO VG 220 oil, first change at 500 hours then every 2,500 hours or 12 months, whichever comes first.
Bekerjasama dengan EVER POWER
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our full replacement range, explore our capabilities, or contact us today for a fast quotation. Visit kotak-gear-planet.top.
