Penerangan
EP-SC4002 2-Stage Inline Planetary Gearbox
Brevini Riduttori SC4002 Compatible Replacement | EVER POWER
Yang EP-SC4002 from EVER POWER is a 2-stage inline planetary gearbox delivering approximately 4,000 Nm output torque — engineered to serve as a cost-competitive, dimensionally compatible replacement for the Brevini riduttori SC4002. Industrial sectors served: construction materials, mining and quarrying, food and beverage, pulp and paper, chemicals, water treatment and marine auxiliary. Key differentiators: IP65 sealed housing, oil-bath lubrication supporting any mounting orientation, and 18-month warranty from EVER POWER’s ISO 9001:2015 certified facility.
Parameter Teknikal
| Parameter | Nilai |
|---|---|
| Model | EP-SC4002 |
| Menggantikan | Brevini riduttori SC4002 |
| Tork Output (anggaran) | 4,000 Nm |
| Peringkat Gear | 2 |
| Julat Nisbah | 10:1 – 60:1 |
| Kelajuan Input Maksimum | 5,000 |
| Kecekapan | >= 96% |
| Kelas Perlindungan | IP65 |
| Anggaran Berat | ~30 kg |
| Bahan Perumahan | Besi Mulur GGG50 |
| Pelinciran | ISO VG 220 sintetik (mandi minyak, diisi kilang) |
| Suhu Operasi. | -25 darjah C hingga +80 darjah C |
| Antara Muka Keluaran | Lubang berongga atau aci pepejal (nyatakan semasa pesanan) |
Prinsip Kerja
EP-SC402 uses a coaxial drive arrangement where motor input shaft and output shaft share the same centreline, providing maximum torque transmission efficiency with minimum installation footprint. The two-stage planetary architecture achieves approximately 4,000 Nm output torque from a compact sealed housing. Oil-bath lubrication maintains a continuous lubricant film on all gear contacts regardless of mounting orientation — horizontal, vertical or inverted — making this unit suitable for the full range of industrial machine configurations encountered in conveyor, mixer, agitator and rotating equipment drives.
Kelebihan Teras
|
◼ 4,000 Nm Rated Torque
Tork output penuh yang dinilai untuk kitaran tugas perindustrian berterusan yang mencabar. |
★ 2-stage Efficiency
Kecekapan dan julat nisbah yang seimbang untuk aplikasi yang diperlukan. |
|
► Brevini SC402 Direct Fit
Dimensi pemasangan yang sama — dipasang di dalam poket mesin asal tanpa pengubahsuaian. |
● Oil-Bath Lubrication
Mandian minyak tertutup berfungsi untuk semua orientasi pemasangan — mendatar, menegak dan terbalik. |
|
▲ 18-Month Warranty
Waranti 18 bulan EVER POWER melebihi piawaian 12 bulan kebanyakan pembekal OEM Eropah. |
Teknologi Struktur dan Bahan
All gear stages use Keluli pengerasan kes 17CrNiMo6 manufactured to vacuum-degassing standards for superior core impact toughness. The output shaft is 42CrMo4 dikeraskan sepenuhnya, providing high bending stiffness for cantilevered coupling loads. A thermal monitoring boss (G1/4 threaded) is standard on all units with torque rating above 12,000 Nm, allowing a PT100 temperature probe to be fitted for plant DCS integration. External surfaces receive a marine-grade C4 epoxy coating system for outdoor and marine auxiliary applications.
Senario Aplikasi Lazim
| Industri | Permohonan | Manfaat Utama |
|---|---|---|
| Cement | Vertical roller mill drive | High-efficiency drive for energy-intensive vertical grinding mill. |
| Mining | Large ore SAG mill auxiliary | High torque sustained over long continuous operating cycles. |
| Marin | Ship thruster auxiliary drive | Reliable low-speed output for large vessel thruster systems. |
| Ports | Gantry crane travel drive | High torque for loaded container gantry crane travel on rail. |
Panduan Pemilihan
- Tork Output Diperlukan (Nm) — Sahkan tork puncak dan berterusan dengan faktor keselamatan 1.3-2.0.
- Nisbah Gear — Motor speed (rpm) / required output speed (rpm). Range: 10:1 – 60:1.
- Kiraan Peringkat — 2-stage provides ratio range 10:1 – 60:1. Higher stages = higher ratio and lower efficiency.
- Antara Muka Motor — Jenis bebibir (metrik SAE / IEC), diameter aci dan laluan kunci.
- Penarafan IP — IP65 adalah standard. Naik taraf IP67/IP68 tersedia untuk cucian bawah atau servis luar.
- Orientasi Pemasangan — Mendatar, menegak atau terbalik; semuanya disokong dengan pelinciran mandian minyak standard.
- Suhu Operasi — Standard -25 hingga +80 darjahC; Varian Artik dan suhu tinggi tersedia.
Tidak pasti konfigurasi yang sesuai dengan mesin anda? Hantarkan helaian data mesin anda kepada kami untuk semakan kejuruteraan percuma.
Brevini SC4002 vs. EVER POWER EP-SC4002
Notis Penting: EVER POWER references the Brevini riduttori SC4002 model number solely to assist customers in identifying a compatible replacement. We are not affiliated with, authorised by, or connected to Brevini. Our EP-SC4002 is an independently designed product that is dimensionally and functionally compatible with the original. No Brevini trademarks or intellectual property are reproduced or infringed.
| Aspek | Brevini SC4002 | EVER POWER EP-SC4002 |
|---|---|---|
| Harga | Premium OEM — pengeluar Itali/Eropah | Kompetitif — biasanya 30-45% lebih rendah |
| Masa Utama | 8-16 minggu biasa | Standard 3-6 minggu |
| Dimensi Pemasangan | Original Brevini SC4002 specification | Serasi sepenuhnya — bolt masuk terus |
| Kiraan Peringkat | 2 | 2 |
| Julat Nisbah Gear | 10:1 – 60:1 | 10:1 – 60:1 |
| Waranti | Piawaian 12 bulan | Piawaian 18 bulan |
| Penyesuaian | Pilihan selepas pasaran terhad | Lukisan OEM/ODM diterima |
EVER POWER juga membekalkan motor elektrik, motor servo dan motor hidraulik yang dipadankan untuk pakej sistem pemacu yang lengkap. Bertanya tentang pakej motor dan kotak gear yang lengkap.
Pensijilan Kualiti dan Komitmen Perkhidmatan
- ISO 9001:2015 sistem pembuatan dan pengurusan kualiti yang diperakui.
- Penandaan CE — Mematuhi Arahan Jentera EU 2006/42/EC.
- Waranti 18 bulan from shipment date on all EP-SC4002 units.
- Respons teknikal 48 jam untuk isu pemasangan dan pentauliahan lapangan.
- Kit pengedap ganti, set planet dan kit galas disediakan untuk penghantaran pantas.
- Pemeriksaan pihak ketiga (DNV GL, Bureau Veritas, SGS) tersedia atas permintaan.
Ketahui tentang piawaian kualiti kami di EVER POWER Tentang Kami.
Kajian Kes — Nota Lapangan Jurutera
| Negara | Permohonan | Maklum Balas Pelanggan |
|---|---|---|
| Egypt | Vertical roller mill drive, cement plant | “Energy saving versus our previous inefficient gearbox was measurable on the monthly electricity bill.” — Plant Manager, Cairo. |
| Chile | SAG mill auxiliary drive, copper mine | “High sustained torque requirement met. CE and ISO documentation accepted by our insurance auditor.” — Mine Engineer, Antofagasta. |
| Korea Selatan | Gantry crane travel drive, container port | “Ship-to-shore crane travel drive confirmed compatible by our port engineering team. Dimensional match exact.” — Port Engineer, Busan. |
Soalan Lazim
Q: Is third-party inspection available?
A: Yes. DNV GL, Bureau Veritas, SGS, and TUV inspection can be arranged. Please specify the inspection requirement at order, as it adds approximately 1-2 weeks to the standard lead time.
Q: What is the maximum shock load capacity?
A: Standard units are rated for momentary overload torques of 2.5x the rated output torque. A reinforced variant rated for 3.0x momentary overload is available for high-shock applications such as conveyor head drives with belt sag loading.
Bekerjasama dengan EVER POWER
Whether you need a single emergency replacement for a failed Brevini SC4002 or a long-term supply arrangement for your equipment fleet, EVER POWER delivers reliable planetary gearbox solutions at competitive prices with faster delivery than European OEM suppliers.
Layari kami rangkaian penggantian Brevini penuh, lawati planetgearboxes.net untuk portfolio produk yang lengkap, atau hubungi pasukan kejuruteraan kami hari ini untuk sebut harga pantas.
