Описание
EP-EQ4150 4-Stage Ultra-High Ratio Planetary Gearbox
Brevini Riduttori EQ4150 Compatible Replacement | EVER POWER
Он EQ4-series achieves ratio ranges up to 500:1 in a single housing by stacking four planetary stages ?? the highest reduction option in the EC/EM family. Designed for very slow-speed drives, large industrial positioning systems, antenna and telescope slew drives, kiln and furnace car drives, and large-scale material handling applications where output speed is measured in RPM fractions and maximum torque is non-negotiable.
Он EP-EQ4150 replaces the Brevini riduttori EQ4150 ?? a 4-stage planetary gearbox delivering approximately 56,000 Nm output torque, ratio range 50:1 – 500:1, and IP rating IP66.
Технические параметры
| Параметр | Ценить |
|---|---|
| Модель | EP-EQ4150 |
| Заменяет | Brevini riduttori EQ4150 |
| Output Torque | 56,000 Nm |
| Этапы передачи | 4 |
| Диапазон соотношений | 50:1 – 500:1 |
| Максимальная скорость ввода | 3,000 rpm |
| Эффективность | >= 92% |
| Класс защиты | IP66 |
| Приблизительный вес | ~321 kg |
Принцип работы
Four coaxial planetary stages cascade speed reduction and torque multiplication. Stage 1 handles the high-speed motor input; each successive stage multiplies torque while halving speed. The 4-stage design uses a dual-seal output shaft arrangement ?? a primary FKM lip seal plus a labyrinth ?? providing redundant protection against dust and slurry ingress in the slow-speed, high-torque industrial environments where EQ4 units are most commonly deployed.
Основные преимущества
|
● Up to 500:1 Single Housing
Eliminates tandem gearbox arrangements for extreme ratios. |
● Dual-Seal Output Shaft
Primary FKM seal plus labyrinth ?? redundant ingress protection. |
|
● IP66 Standard Sealing
Outdoor and wet industrial environment rated. |
● 4-Stage Torque Density
Maximum torque for given housing size in the EC/EM range. |
|
● Direct EQ4-Series Replacement
Identical flange and port dimensions. |
Технология конструкций и материалов
All four stages use 17CrNiMo6 carburised and ground steel gears. Output stage planet journals run on needle roller bearings with hardened pins for maximum radial stiffness. The housing is cast from Высокопрочный чугун GGG50 with H7 bore tolerances throughout. External coating is epoxy-chromate primer for C4 corrosion zone service.
Типичные сценарии применения
| Промышленность | Приложение | Ключевое преимущество |
|---|---|---|
| Wind | Wind turbine yaw/pitch actuator | High torque for reliable blade pitch and nacelle yaw control. |
| Горнодобывающая промышленность | Large belt conveyor drive | High continuous torque for overland conveyor main drives. |
| Сталь | Heavy rolling mill auxiliary | Consistent drive for auxiliary roll stands in steel mills. |
| Цемент | Привод вертикальной вальцовой мельницы | High-efficiency drive for energy-intensive vertical mill. |
Руководство по выбору
- Требуемый выходной крутящий момент (Нм) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Передаточное число ?? Motor speed (rpm) / required output speed (rpm).
- Количество этапов ?? 4-stage (4-stage) provides ratio 50:1 – 500:1.
- Интерфейс двигателя ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Операционная среда ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EQ4150 vs. EVER POWER EP-EQ4150
Notice: EVER POWER references Brevini riduttori EQ4150 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EQ4150 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Аспект | Brevini EQ4150 | EVER POWER EP-EQ4150 |
|---|---|---|
| Цена | OEM European premium | Конкурентоспособная цена? Типичная экономия 30-45% |
| Время выполнения | 6-16 weeks depending on size | 2-6 weeks |
| Этапы передачи | 4 | 4 |
| Гарантия | 12 месяцев стандартный | 18 месяцев стандартный |
| Настройка | Limited | Принимаются чертежи OEM/ODM. |
Компания EVER POWER также поставляет электроэнергию. matched electric and hydraulic motors для полных комплектов приводных систем. Enquire about motor pairing.
Сертификаты качества и обязательства по обслуживанию
- ISO 9001:2015 certified manufacturing and quality management.
- Маркировка CE ?? EU Machinery Directive 2006/42/EC compliant.
- 18-месячная гарантия from shipment date covering all EP-EQ4150 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at EVER POWER О нас.
Примеры из практики ?? Заметки инженера с места событий
| Страна | Приложение | Отзывы клиентов |
|---|---|---|
| USA | Wind turbine yaw drive replacement, wind farm | “18-month warranty accepted by our turbine OEM. Zero failures across 12 units in first year.” ?? O&M Manager, Texas. |
| Germany | Large belt conveyor overland drive, mine | “Efficiency match with original spec confirmed on our test bench. Lead time was half of OEM.” ?? Technical Director, Cologne. |
| Чили | Привод вертикальной вальцовой мельницы, цементный завод | “Energy saving versus our previous inefficient gearbox was measurable on the monthly electricity bill.” ?? Plant Manager, Antofagasta. |
Часто задаваемые вопросы
Q: What is the minimum output speed achievable?
A: With a 3,000 rpm input and the 500:1 maximum ratio, minimum output speed is 6 rpm. Lower speeds require a proportional reduction in input speed.
Q: Can the EQ4-series handle reversing loads?
A: Yes. All four stages are rated for equal forward and reverse torque. Fatigue life calculations assume 50/50 direction split.
Сотрудничайте с EVER POWER
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our полный ассортимент замены, explore наши возможности, или Свяжитесь с нами сегодня for a fast quotation. Visit planetary-gear-box.top.
