الوصف
EP-EM1065 Single-Stage High-Speed Planetary Gearbox
Brevini Riduttori EM1065 Compatible Replacement | EVER POWER
The EM1-series is a single-stage planetary gearbox delivering the highest efficiency in the EC/EM family. With up to 98% efficiency per pass and input speed up to 6,000 rpm, it is the preferred choice for servo motor direct coupling, high-speed spindle drives, precision indexing and motion control applications where minimal energy loss and low backlash at high input speed are the primary requirements.
The EP-EM1065 replaces the Brevini riduttori EM1065 ?? a single-stage planetary gearbox delivering approximately 2,200 Nm output torque, ratio range 3:1 – 10:1, and IP rating IP65.
المعايير الفنية
| المعلمة | قيمة |
|---|---|
| نموذج | EP-EM1065 |
| يستبدل | Brevini riduttori EM1065 |
| Output Torque | 2,200 Nm |
| مراحل التروس | 1 |
| نطاق النسبة | 3:1 – 10:1 |
| أقصى سرعة إدخال | 6,000 rpm |
| كفاءة | >= 98% |
| فئة الحماية | IP65 |
| الوزن التقريبي | ~30 kg |
مبدأ العمل
A single planet stage receives motor input on the sun gear shaft. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the planet carrier output. The single-stage architecture provides the lowest possible gear mesh losses ?? critical for servo-driven axes where heat generation in a compact housing would otherwise require motor de-rating. Angular contact output bearings handle combined axial and radial loads from cantilever-mounted drive elements.
المزايا الأساسية
|
● 98% Efficiency
Single-stage ?? lowest gear mesh loss in the EC/EM range. |
● 6,000 rpm Input Speed
Servo motor compatible ?? no input speed de-rating required. |
|
● Minimal Backlash
Tight planet tolerance gives precise positioning response. |
● Compact Single-Stage Housing
Shortest axial length in size class ?? fits servo motor adaptor plates. |
|
● Direct Brevini EM1-Series Fit
Same flange and shaft dimensions ?? zero machine modification. |
تكنولوجيا الهياكل والمواد
Housing is precision-cast from GGG40 aluminium-alloy or GGG50 ductile iron depending on size. Planet gears use 20CrMnTi case-hardening steel, carburised and ground to ISO class 5 accuracy. Angular contact ball bearing pairs on the output shaft provide pre-loaded zero-play support for reversing servo loads. All seals are FKM fluoroelastomer rated for synthetic oil at up to 120 degC.
سيناريوهات التطبيق النموذجية
| صناعة | طلب | Key Benefit |
|---|---|---|
| Industrial | Belt conveyor intermediate drive | Efficient drive for continuous-duty belt conveyor systems. |
| Chemical | Mixer agitator drive | Reliable torque for viscous product mixing at various speeds. |
| Marine | Deck machinery auxiliary | IP66 sealing for marine deck and winch room environments. |
| التعدين | Pump jack drive | Consistent slow-speed drive for mine dewatering pumps. |
دليل الاختيار
- Required Output Torque (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Gear Ratio ?? Motor speed (rpm) / required output speed (rpm).
- Stage Count ?? 1-stage (single-stage) provides ratio 3:1 – 10:1.
- واجهة المحرك ?? Flange type (SAE/ISO metric), shaft diameter and key.
- بيئة التشغيل ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EM1065 vs. EVER POWER EP-EM1065
Notice: EVER POWER references Brevini riduttori EM1065 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EM1065 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| وجه | Brevini EM1065 | EVER POWER EP-EM1065 |
|---|---|---|
| سعر | OEM European premium | Competitive ?? 30-45% saving typical |
| Lead Time | 6-16 weeks depending on size | 2-6 weeks |
| مراحل التروس | 1 | 1 |
| Warranty | 12 months standard | 18 months standard |
| التخصيص | Limited | يتم قبول رسومات OEM/ODM |
EVER POWER also supplies matched electric and hydraulic motors for complete drive system packages. Enquire about motor pairing.
شهادات الجودة والالتزام بالخدمة
- ISO 9001:2015 certified manufacturing and quality management.
- علامة CE ?? EU Machinery Directive 2006/42/EC compliant.
- ضمان لمدة 18 شهرًا from shipment date covering all EP-EM1065 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at إيفر باور - نبذة عنا.
Case Studies ?? Engineer Field Notes
| دولة | طلب | Customer Feedback |
|---|---|---|
| Australia | Conveyor head drive, iron ore processing | “Any-orientation mounting solved our inclined conveyor challenge without frame modification.” ?? Engineering Manager, Perth. |
| النرويج | Marine auxiliary deck machinery, supply vessel | “IP66 sealing passed the vessel class inspection without modification.” ?? Chief Engineer, Bergen. |
| كندا | Chemical mixer drive, polymer plant | “Reliable operation over 14-month continuous duty. No seal or bearing failure.” ?? Plant Engineer, Montreal. |
الأسئلة الشائعة
Q: Is the EM1-series compatible with servo motor feedback encoders?
A: Yes. The housing flange accepts standard servo motor adaptors with encoder feedback cable routing channels. Specify your motor make and model for confirmation.
Q: What is the rated backlash?
A: Standard backlash is <= 8 arcmin. A premium reduced-backlash option (<= 5 arcmin) is available for high-precision servo axes ?? specify at order.
تعاون مع إيفر باور
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our full replacement range, explore our capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top.
