Опис
EP-EM1065 Single-Stage High-Speed Planetary Gearbox
Brevini Riduttori EM1065 Compatible Replacement | EVER POWER
The EM1-series is a single-stage planetary gearbox delivering the highest efficiency in the EC/EM family. With up to 98% efficiency per pass and input speed up to 6,000 rpm, it is the preferred choice for servo motor direct coupling, high-speed spindle drives, precision indexing and motion control applications where minimal energy loss and low backlash at high input speed are the primary requirements.
The EP-EM1065 replaces the Brevini riduttori EM1065 ?? a single-stage planetary gearbox delivering approximately 2,200 Nm output torque, ratio range 3:1 – 10:1, and IP rating IP65.
Технічні параметри
| Параметр | Значення |
|---|---|
| Модель | EP-EM1065 |
| Замінює | Brevini riduttori EM1065 |
| Output Torque | 2,200 Nm |
| Етапи шестерень | 1 |
| Діапазон співвідношення | 3:1 – 10:1 |
| Максимальна швидкість введення | 6,000 rpm |
| Ефективність | >= 98% |
| Клас захисту | IP65 |
| Приблизна вага | ~30 kg |
Принцип роботи
A single planet stage receives motor input on the sun gear shaft. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the planet carrier output. The single-stage architecture provides the lowest possible gear mesh losses ?? critical for servo-driven axes where heat generation in a compact housing would otherwise require motor de-rating. Angular contact output bearings handle combined axial and radial loads from cantilever-mounted drive elements.
Основні переваги
|
● 98% Efficiency
Single-stage ?? lowest gear mesh loss in the EC/EM range. |
● 6,000 rpm Input Speed
Servo motor compatible ?? no input speed de-rating required. |
|
● Minimal Backlash
Tight planet tolerance gives precise positioning response. |
● Compact Single-Stage Housing
Shortest axial length in size class ?? fits servo motor adaptor plates. |
|
● Direct Brevini EM1-Series Fit
Same flange and shaft dimensions ?? zero machine modification. |
Структура та технологія матеріалів
Housing is precision-cast from GGG40 aluminium-alloy or GGG50 ductile iron depending on size. Planet gears use 20CrMnTi case-hardening steel, carburised and ground to ISO class 5 accuracy. Angular contact ball bearing pairs on the output shaft provide pre-loaded zero-play support for reversing servo loads. All seals are FKM fluoroelastomer rated for synthetic oil at up to 120 degC.
Типові сценарії застосування
| Промисловість | Застосування | Key Benefit |
|---|---|---|
| Industrial | Belt conveyor intermediate drive | Efficient drive for continuous-duty belt conveyor systems. |
| Chemical | Mixer agitator drive | Reliable torque for viscous product mixing at various speeds. |
| Морський | Deck machinery auxiliary | IP66 sealing for marine deck and winch room environments. |
| Видобуток корисних копалин | Pump jack drive | Consistent slow-speed drive for mine dewatering pumps. |
Керівництво з вибору
- Необхідний вихідний крутний момент (Нм) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- Передавальне число ?? Motor speed (rpm) / required output speed (rpm).
- Stage Count ?? 1-stage (single-stage) provides ratio 3:1 – 10:1.
- Motor Interface ?? Flange type (SAE/ISO metric), shaft diameter and key.
- Операційне середовище ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EM1065 vs. EVER POWER EP-EM1065
Notice: EVER POWER references Brevini riduttori EM1065 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EM1065 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Аспект | Brevini EM1065 | EVER POWER EP-EM1065 |
|---|---|---|
| Price | OEM European premium | Competitive ?? 30-45% saving typical |
| Час виконання | 6-16 weeks depending on size | 2-6 weeks |
| Етапи шестерень | 1 | 1 |
| Гарантія | 12 months standard | Стандарт 18 місяців |
| Налаштування | Обмежена | OEM/ODM drawings accepted |
EVER POWER also supplies matched electric and hydraulic motors for complete drive system packages. Enquire about motor pairing.
Сертифікати якості та зобов'язання щодо обслуговування
- ISO 9001:2015 certified manufacturing and quality management.
- CE Marking ?? EU Machinery Directive 2006/42/EC compliant.
- 18-місячна гарантія from shipment date covering all EP-EM1065 manufacturing defects.
- 48-годинна технічна допомога у вирішенні польових проблем.
- Seal kits and wear parts stocked for rapid dispatch.
Дізнайтеся більше на EVER POWER Про нас.
Case Studies ?? Engineer Field Notes
| Країна | Застосування | Відгуки клієнтів |
|---|---|---|
| Австралія | Conveyor head drive, iron ore processing | “Any-orientation mounting solved our inclined conveyor challenge without frame modification.” ?? Engineering Manager, Perth. |
| Norway | Marine auxiliary deck machinery, supply vessel | “IP66 sealing passed the vessel class inspection without modification.” ?? Chief Engineer, Bergen. |
| Canada | Chemical mixer drive, polymer plant | “Reliable operation over 14-month continuous duty. No seal or bearing failure.” ?? Plant Engineer, Montreal. |
Часті запитання
Q: Is the EM1-series compatible with servo motor feedback encoders?
A: Yes. The housing flange accepts standard servo motor adaptors with encoder feedback cable routing channels. Specify your motor make and model for confirmation.
Q: What is the rated backlash?
A: Standard backlash is <= 8 arcmin. A premium reduced-backlash option (<= 5 arcmin) is available for high-precision servo axes ?? specify at order.
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