تفصیل
EP-EM1065 Single-Stage High-Speed Planetary Gearbox
Brevini Riduttori EM1065 Compatible Replacement | EVER POWER
دی EM1-series is a single-stage planetary gearbox delivering the highest efficiency in the EC/EM family. With up to 98% efficiency per pass and input speed up to 6,000 rpm, it is the preferred choice for servo motor direct coupling, high-speed spindle drives, precision indexing and motion control applications where minimal energy loss and low backlash at high input speed are the primary requirements.
دی EP-EM1065 replaces the Brevini riduttori EM1065 ?? a single-stage planetary gearbox delivering approximately 2,200 Nm output torque, ratio range 3:1 – 10:1, and IP rating IP65.
تکنیکی پیرامیٹرز
| پیرامیٹر | قدر |
|---|---|
| ماڈل | EP-EM1065 |
| بدل دیتا ہے۔ | Brevini riduttori EM1065 |
| آؤٹ پٹ ٹارک | 2,200 Nm |
| گیئر کے مراحل | 1 |
| تناسب کی حد | 3:1 – 10:1 |
| زیادہ سے زیادہ ان پٹ اسپیڈ | 6,000 rpm |
| کارکردگی | >= 98% |
| پروٹیکشن کلاس | آئی پی 65 |
| تقریبا وزن | ~30 kg |
کام کرنے کا اصول
A single planet stage receives motor input on the sun gear shaft. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the planet carrier output. The single-stage architecture provides the lowest possible gear mesh losses ?? critical for servo-driven axes where heat generation in a compact housing would otherwise require motor de-rating. Angular contact output bearings handle combined axial and radial loads from cantilever-mounted drive elements.
بنیادی فوائد
|
● 98% Efficiency
Single-stage ?? lowest gear mesh loss in the EC/EM range. |
● 6,000 rpm Input Speed
Servo motor compatible ?? no input speed de-rating required. |
|
● Minimal Backlash
Tight planet tolerance gives precise positioning response. |
● Compact Single-Stage Housing
Shortest axial length in size class ?? fits servo motor adaptor plates. |
|
● Direct Brevini EM1-Series Fit
Same flange and shaft dimensions ?? zero machine modification. |
ساخت اور مواد ٹیکنالوجی
Housing is precision-cast from GGG40 aluminium-alloy or GGG50 ductile iron depending on size. Planet gears use 20CrMnTi کیس سخت کرنے والا اسٹیل, carburised and ground to ISO class 5 accuracy. Angular contact ball bearing pairs on the output shaft provide pre-loaded zero-play support for reversing servo loads. All seals are ایف کے ایم فلوریلاسٹومر rated for synthetic oil at up to 120 degC.
عام درخواست کے منظرنامے۔
| صنعت | درخواست | کلیدی فائدہ |
|---|---|---|
| Industrial | Belt conveyor intermediate drive | Efficient drive for continuous-duty belt conveyor systems. |
| کیمیکل | مکسر ایجیٹیٹر ڈرائیو | Reliable torque for viscous product mixing at various speeds. |
| میرین | Deck machinery auxiliary | IP66 sealing for marine deck and winch room environments. |
| کان کنی | Pump jack drive | Consistent slow-speed drive for mine dewatering pumps. |
سلیکشن گائیڈ
- مطلوبہ آؤٹ پٹ ٹارک (Nm) ?? Confirm peak and continuous with safety factor (1.3-2.0 typical).
- گیئر کا تناسب ?? Motor speed (rpm) / required output speed (rpm).
- اسٹیج کی گنتی ?? 1-stage (single-stage) provides ratio 3:1 – 10:1.
- موٹر انٹرفیس ?? Flange type (SAE/ISO metric), shaft diameter and key.
- آپریٹنگ ماحول ?? IP class, ambient temperature, mounting orientation.
Contact our engineers for a free application sizing review.
Brevini EM1065 vs. EVER POWER EP-EM1065
Notice: EVER POWER references Brevini riduttori EM1065 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EM1065 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| پہلو | Brevini EM1065 | EVER POWER EP-EM1065 |
|---|---|---|
| قیمت | OEM European premium | Competitive ?? 30-45% saving typical |
| لیڈ ٹائم | 6-16 weeks depending on size | 2-6 weeks |
| گیئر کے مراحل | 1 | 1 |
| وارنٹی | 12 ماہ کا معیاری | 18 ماہ کا معیاری |
| حسب ضرورت | Limited | OEM/ODM ڈرائنگ قبول کر لی گئی۔ |
ایور پاور بھی سپلائی کرتا ہے۔ matched electric and hydraulic motors مکمل ڈرائیو سسٹم پیکجز کے لیے۔ Enquire about motor pairing.
کوالٹی سرٹیفیکیشن اور سروس کا عزم
- ISO 9001:2015 certified manufacturing and quality management.
- سی ای مارکنگ ?? EU Machinery Directive 2006/42/EC compliant.
- 18 ماہ کی وارنٹی from shipment date covering all EP-EM1065 manufacturing defects.
- 48-hour technical response for field issues.
- Seal kits and wear parts stocked for rapid dispatch.
Learn more at ہمارے بارے میں ایور پاور.
Case Studies ?? Engineer Field Notes
| ملک | درخواست | کسٹمر کی رائے |
|---|---|---|
| آسٹریلیا | Conveyor head drive, iron ore processing | “Any-orientation mounting solved our inclined conveyor challenge without frame modification.” ?? Engineering Manager, Perth. |
| Norway | Marine auxiliary deck machinery, supply vessel | “IP66 sealing passed the vessel class inspection without modification.” ?? Chief Engineer, Bergen. |
| کینیڈا | Chemical mixer drive, polymer plant | “Reliable operation over 14-month continuous duty. No seal or bearing failure.” ?? Plant Engineer, Montreal. |
اکثر پوچھے گئے سوالات
Q: Is the EM1-series compatible with servo motor feedback encoders?
A: Yes. The housing flange accepts standard servo motor adaptors with encoder feedback cable routing channels. Specify your motor make and model for confirmation.
Q: What is the rated backlash?
A: معیاری ردعمل ہے۔ <= 8 arcmin. A premium reduced-backlash option (<= 5 arcmin) is available for high-precision servo axes ?? specify at order.
ایور پاور کے ساتھ شراکت دار
EVER POWER supports OEM machine builders and maintenance teams worldwide. Browse our full replacement range, explore our capabilities, or contact us today for a fast quotation. Visit planetary-gear-box.top.
