الوصف
EP-RPR2150 Planetary Gearbox
EVER POWER Medium-Duty 2-Stage Planetary Gearbox for Industrial Machinery
ال EP-RPR2150 steps into the medium-duty segment with 15,000 Nm output torque, replacing the Brevini riduttori RPR2150 for demanding industrial machinery, marine auxiliary equipment, mining conveyor drives and heavy packaging systems. Its 2-stage layout maximises efficiency and input speed capacity, making it the preferred choice when motor size is fixed and maximum torque transfer efficiency is required.
المعايير الفنية
| المعلمة | قيمة |
|---|---|
| نموذج | EP-RPR2150 |
| يستبدل | Brevini riduttori RPR2150 |
| أقصى عزم دوران ناتج | 15,000 Nm |
| مراحل التروس | 2 |
| نطاق النسبة | 20:1 – 80:1 |
| أقصى سرعة إدخال | 3,200 rpm |
| فئة الحماية | IP66 |
| الوزن التقريبي | ~45 kg |
مبدأ العمل
Two high-efficiency planetary stages transfer torque from the input motor flange to the output sprocket or coupling. The oil-bath lubrication system keeps all gear contacts submerged in a thin film of ISO VG 220 synthetic oil regardless of mounting orientation ?? a key requirement for industrial machines that may be installed horizontally, vertically or inverted. The sealed housing allows lifetime lubrication in most duty cycles.
المزايا الأساسية
|
▲ Any-Orientation Mounting
Oil-bath lubrication serves all mounting positions ?? horizontal, vertical, inverted. |
▲ High Efficiency 2-Stage
Minimises heat and power loss in energy-sensitive installations. |
|
▲ Back-to-Back Tapered Rollers
High combined load capacity for sprocket and heavy cantilevered coupling drives. |
▲ محكم الإغلاق بمعيار IP66
Jet-water resistant ?? suitable for outdoor and marine auxiliary applications. |
|
▲ Direct RPR2150 Replacement
Matching dimensions for direct retrofit. |
تكنولوجيا الهياكل والمواد
Housing cast from حديد مطاوع GGG50 with hardened ring gear bore. Planet gears use فولاذ 20CrMnTi المكربن, ground to DIN 5. The output shaft is supported by a back-to-back tapered roller bearing pair providing high combined axial and radial load capacity for sprocket and coupling drives. External paint is two-coat epoxy primer + polyurethaneمصنف لتحمل رذاذ الملح لمدة 480 ساعة.
سيناريوهات التطبيق النموذجية
| صناعة | طلب | Key Requirement |
|---|---|---|
| التعدين | Belt conveyor head pulley drive | High-efficiency 2-stage minimises heat generation in enclosed conveyor gallery. |
| البحرية | Anchor chain stopper drive | Any-orientation mounting suits vessel installation without housing modification. |
| التغليف | Heavy-duty pallet conveyor | 15,000 Nm handles loaded pallet conveyor with large headroom for peak load. |
| فُولاَذ | Continuous casting withdrawal drive | Smooth consistent torque delivery essential for billet surface quality. |
دليل الاختيار
- عزم الدوران المطلوب (نيوتن متر) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- نسبة التروس ?? Motor speed (rpm) divided by required output speed (rpm).
- دورة التشغيل ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- واجهة المحرك ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team للحصول على مراجعة مجانية لتحديد مقاسات الطلبات.
Brevini RPR2150 vs. EVER POWER EP-RPR2150
إشعار هام: EVER POWER references the Brevini riduttori RPR2150 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2150 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| وجه | Brevini RPR2150 | EVER POWER EP-RPR2150 |
|---|---|---|
| سعر | OEM premium | Competitive |
| مهلة | 8-14 weeks | 3-5 weeks |
| Orientation | محدود | Any-orientation standard |
| Coating | Standard | 480h salt spray rated |
| ضمان | 12 months | 18 months |
كما تقوم شركة إيفر باور بتوريد محركات كهربائية وهيدروليكية متطابقة للحصول على حزم أنظمة القيادة الكاملة. استفسر عن إمكانية إقران المحركات.
شهادات الجودة والالتزام بالخدمة
- ISO 9001:2015 التصنيع المعتمد وإدارة الجودة.
- علامة CE متوافق مع توجيهات الاتحاد الأوروبي بشأن الآلات 2006/42/EC.
- ضمان لمدة 18 شهرًا from shipment date on all EP-RPR2150 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
تعرف على المزيد في إيفر باور - نبذة عنا.
دراسات حالة؟ ملاحظات ميدانية للمهندسين
| دولة | طلب | تعليق |
|---|---|---|
| Australia | Belt conveyor, iron ore processing, 4 units | “Any-orientation mounting solved our inclined conveyor drive installation challenge. No modification to the head pulley frame needed.” ?? Engineering Manager, Pilbara. |
| النرويج | Anchor chain stopper drive, PSV vessel | “Marine environment demands IP66 as a minimum. Passed our vessel class inspector’s review without modification.” ?? Chief Engineer, Stavanger. |
| الصين | Continuous casting withdrawal drive, steel mill | “Smooth torque delivery improved billet surface quality. Scrap rate reduced by 0.8% ?? significant at our production volume.” ?? Process Engineer, Wuhan. |
الأسئلة الشائعة
Q: What mounting orientations are supported?
A: All orientations ?? horizontal, vertical shaft-up, vertical shaft-down, and inverted. The oil-bath level is maintained correctly in all positions by the sealed housing design.
Q: What is the minimum order quantity?
A: Single units are available for replacement purposes. Volume pricing applies from 5 units. Contact our sales team for project pricing.
تعاون مع إيفر باور
EVER POWER supports OEM machine builders, engineering contractors and maintenance teams worldwide. Browse our مجموعة كاملة من قطع الغيار البديلة، يستكشف our manufacturing capabilities، أو تواصل معنا اليوم للحصول على عرض أسعار سريع، تفضل بزيارة planetary-gear-box.top for the complete EVER POWER portfolio.
